Method for accelerated lifetesting of large area OLED lighting panels

• US 8,664,970 B2
• Filed: 03/14/2011
• Issued: 03/04/2014
• Est. Priority Date: 03/14/2011
• Status: Active Grant

• Current Assignee: Universal Display Corporation
• Original Assignee: Universal Display Corporation
• Inventors: Levermore, Peter, Pang, Huiqing, Michalski, Lech, Weaver, Mike
• Primary Examiner(s): Koval, Melissa
• Assistant Examiner(s): Armstrong, Stephen G
• Application Number:
  US13/047,221
• Publication Number:
  US 20120235701A1
• Time in Patent Office: 1,086 Days
• Field of Search: None
• US Class Current: 324/762.01
• CPC Class Codes: G09G 2320/029 by monitoring one or more pixels in the display panel, e.g. by monitoring a fixed reference pixel
• CPC Class Codes: G09G 2320/043 Preventing or counteracting the effects of ageing
• CPC Class Codes: G09G 3/006 Electronic inspection or testing of displays and display drivers, e.g. of LED or LCD displays testing individual LED's G01R31/2635; testing lamps G01R31/44; testing of optical features of LCD displays G02F1/1309
• CPC Class Codes: G09G 3/3208 organic, e.g. using organic light-emitting diodes [OLED]
• CPC Class Codes: H10K 50/13 comprising stacked EL layers within one EL unit
• CPC Class Codes: H10K 71/70 Testing, e.g. accelerated lifetime tests

Abstract

A method for accelerated life testing of organic devices is provided. The lifetime of each of one or more individual organic emissive devices is measured at a non-heating current density. Based upon the measured lifetimes of the one or more devices, the device lifetime is determined for a selected luminance. An organic emissive panel is also obtained having a second organic stack that consists essentially of the one or more organic layers of the first organic stack. The junction temperature of the organic emissive panel is then determined at a heating current density. Based upon the junction temperature and the device lifetime of the one or more individual organic emissive devices, the expected lifetime of the organic emissive panel is then determined at the heating current density.

Claims

1. A method comprising:

obtaining one or more individual organic emissive devices, each of the one or more organic devices having a first organic stack comprising one or more organic layers;

measuring the lifetime of each of the one or more individual organic emissive devices at one or more temperatures at a non-heating current density;

determining device lifetime for a selected luminance by using the measurements at the non-heating current density of the one or more devices;

obtaining an organic emissive panel using a second organic stack that consists essentially of the one or more organic layers of the first organic stack;

determining the junction temperature of the organic emissive panel at a heating current density; and

determining the expected lifetime of the organic emissive panel at the heating current density by using the junction temperature of the organic emissive panel and the device lifetime of the one or more individual organic emissive device at the selected luminance;

wherein measuring a lifetime of each of the one or more individual organic emissive devices is performed by an accelerated lifetime test; and

wherein the accelerated lifetimes test comprises measuring the lifetime of a plurality of the individual organic emissive devices at a range of current densities.

2. The method of claim 1, further comprising operating the panel at the selected luminance.

3. The method of claim 1, wherein measuring the lifetime of each of the one or more individual organic emissive devices further comprises measuring the lifetime of a plurality of the individual organic emissive devices at a range of ambient temperatures.

4. The method of claim 3, further comprising:

determining a relationship between device lifetime and ambient temperature for the selected luminance; and

determining the expected lifetime of the organic emissive panel using the junction temperature and the relationship between device lifetime and ambient temperature of the plurality of individual organic emissive devices.

5. The method of claim 1, wherein the second organic stack is structurally equivalent to the first organic stack.

6. The method of claim 1, wherein the second organic stack is functionally equivalent to the first organic stack.

7. The method of claim 1, wherein the organic emissive panel comprises at least three different types of organic stacks, and the lifetime of at least one of the different stacks is measured using the method of claim 1.

8. The method of claim 1, wherein the organic emissive panel comprises a lighting panel.

9. The method of claim 1, wherein the organic emissive panel comprises a display panel.

10. The method of claim 1, wherein the step of determining the junction temperature of the organic emissive panel further comprises:

determining a relationship K between applied voltage and ambient temperature for the panel at a first non-heating current density;

measuring a first voltage V_j across the organic stack at a first temperature T_rt of the panel at a second non-heating current density;

energizing the panel to approximately the selected luminance such that a second temperature higher than the first temperature is reached;

measuring a second voltage V₄ across the organic stack at a second temperature of the panel at the second non-heating current density;

determining the junction temperature T_j of the panel as;

T_j=T_rt+K(V₁−

V₄).

11. The method of claim 1, wherein the step of determining the junction temperature of the organic emissive panel further comprises measuring a surface temperature of the organic emissive panel at the selected luminance.

12. A method comprising:

obtaining one or more individual organic emissive devices, each of the one or more organic devices having a first organic stack comprising one or more organic layers;

measuring the lifetime of each of the one or more individual organic emissive devices at one or more temperatures at a non-heating current density;

determining device lifetime for a selected luminance by using the measurements at the non-heating current density of the one or more devices;

obtaining an organic emissive panel using a second organic stack that consists essentially of the one or more organic layers of the first organic stack;

determining the junction temperature of the organic emissive panel at a heating current density; and

determining the expected lifetime of the organic emissive panel at the heating current density by using the junction temperature of the organic emissive panel and the device lifetime of the one or more individual organic emissive device at the selected luminance; and

wherein measuring the lifetime of each of the one or more individual organic emissive devices further comprises measuring the lifetime of each of the one or more individual organic emissive devices at the junction temperature of the organic emissive panel at the heating current density.

13. The method of claim 12, wherein determining the device lifetime at the selected luminance is performed by an accelerated lifetime test.

14. The method of claim 13, wherein the accelerated lifetime test comprises measuring the lifetime of a plurality of the individual organic emissive devices at a range of current densities.

15. The method of claim 12, wherein determining the lifetime of the organic emissive device comprises measuring the lifetime of at least one of the individual organic emissive devices at the junction temperature and the selected luminance.

16. A method comprising:

obtaining one or more individual organic emissive devices, each of the one or more organic devices having a first organic stack comprising one or more organic layers;

measuring the lifetime of each of the one or more individual organic emissive devices at one or more temperatures at a non-heating current density;

determining device lifetime for a selected luminance by using the measurements at the non-heating current density of the one or more devices;

obtaining an organic emissive panel using a second organic stack that consists essentially of the one or more organic layers of the first organic stack;

determining the junction temperature of the organic emissive panel at a heating current density; and

determining the expected lifetime of the organic emissive panel at the heating current density by using the junction temperature of the organic emissive panel and the device lifetime of the one or more individual organic emissive device at the selected luminance;

wherein the step of determining the junction temperature of the organic emissive panel further comprises;

determining a relationship K between applied voltage and ambient temperature for the panel at a first non-heating current density;

measuring a first voltage V₁ across the organic stack at a first temperature T_rt of the panel at a second non-heating current density;

energizing the panel to approximately the selected luminance such that a second temperature higher than the first temperature is reached;

measuring a second voltage V₄ across the organic stack at a second temperature of the panel at the second non-heating current density;

determining the junction temperature T_j of the panel as;

T_j=T_rt+K(V₁−

V₄)

wherein the step of determining the relationship K further comprises;

measuring voltage across the organic stack in the organic emissive panel as a function of ambient temperature at the first non-heating current density; and

calculating K as the gradient of an approximate linear fit of the measured voltage versus ambient temperature.

17. A method comprising:

obtaining one or more individual organic emissive devices, each of the one or more organic devices having a first organic stack comprising one or more organic layers;

measuring the lifetime of each of the one or more individual organic emissive devices at one or more temperatures at a non-heating current density;

determining device lifetime for a selected luminance by using the measurements at the non-heating current density of the one or more devices;

obtaining an organic emissive panel using a second organic stack that consists essentially of the one or more organic layers of the first organic stack;

determining the junction temperature of the organic emissive panel at a heating current density; and

determining the expected lifetime of the organic emissive panel at the heating current density by using the junction temperature of the organic emissive panel and the device lifetime of the one or more individual organic emissive device at the selected luminance; and

wherein the step of determining the junction temperature of the organic emissive panel further comprises;

determining a relationship K between applied voltage and ambient temperature for the panel at a pulse applied current density, wherein the pulse applied current density has;

a pulse width;

a separation between pulses;

a duty cycle;

an average current density, wherein the average current density is a non-heating current density; and

a peak current density;

measuring a first voltage V₂ across the organic stack at a first temperature T_rt of the panel at a first heating current density;

measuring a second voltage V₃ across the organic stack at a second temperature of the panel at the first heating current density;

determining the junction temperature T_j of the panel as;

T_j=T_rt+K(V₁−

V₄).

18. The method of claim 17, wherein the step of determining the relationship K further comprises:

measuring voltage across the organic stack in the organic emissive panel as a function of ambient temperature at the pulse applied current density; and

calculating K as the gradient of an approximate linear fit of the measured voltage versus ambient temperature.