Precision micro-hole for extended life batteries
First Claim
1. An enclosure for a metal-air battery assembly for an extended wear hearing aid, the enclosure including a diffusion control element having a dimensional property configured for controlling oxygen and moisture diffusion into the metal-air battery assembly to maintain a minimum battery voltage when the hearing aid is operating and worn in an ear canal of a user over an extended period, wherein the enclosure comprises a metal shell having at least one hole and wherein the diffusion control element comprises a polymer layer having a precision micro-hole formed therein and being arranged in series with the hole in the shell to control oxygen and moisture diffusion.
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Accused Products
Abstract
Various embodiments of the invention provide an enclosure for a metal-air battery assembly for an extended wear hearing aid. The enclosure includes a diffusion control element having a dimensional property configured for controlling oxygen and moisture diffusion into the metal-air battery assembly to maintain a minimum battery voltage when the hearing aid is operating and worn in an ear canal of a user over an extended period. In an embodiment, the enclosure can comprise a shell with a base end having an opening therein forming a cavity within the shell and a base cap for covering the opening of the base end. A diffusion element is disposed on the base cap. In an embodiment, the diffusion element comprises a laser drilled precision micro hole having an aspect ratio of least about four and a diameter in the range of about 10 to 15 microns.
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Citations
25 Claims
- 1. An enclosure for a metal-air battery assembly for an extended wear hearing aid, the enclosure including a diffusion control element having a dimensional property configured for controlling oxygen and moisture diffusion into the metal-air battery assembly to maintain a minimum battery voltage when the hearing aid is operating and worn in an ear canal of a user over an extended period, wherein the enclosure comprises a metal shell having at least one hole and wherein the diffusion control element comprises a polymer layer having a precision micro-hole formed therein and being arranged in series with the hole in the shell to control oxygen and moisture diffusion.
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15. An enclosure for a metal-air battery assembly for an extended wear hearing aid, the enclosure comprising:
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a metal shell having at least one shell hole; and a diffusion control system, arranged in series with the shell hole, to control gas diffusion into the metal-air battery assembly, including a precision micro-hole, and a gas flow regulator associated with the precision micro-hole and configured to regulate diffusion through the micro-hole as a function of a hearing aid parameter when the hearing aid is operating and worn in an ear canal of a user over an extended period. - View Dependent Claims (16, 17, 18, 19, 20, 21, 22, 23, 24, 25)
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Specification