Rotating filter for a dishwashing machine

• US 8,667,974 B2
• Filed: 12/13/2010
• Issued: 03/11/2014
• Est. Priority Date: 12/21/2009
• Status: Active Grant

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: Fountain, Jordan R., Welch, Rodney M.
• Primary Examiner(s): Barr, Michael
• Assistant Examiner(s): RIGGLEMAN, JASON PAUL
• Application Number:
  US12/966,420
• Publication Number:
  US 20110146714A1
• Time in Patent Office: 1,184 Days
• Field of Search: 134/104.4
• US Class Current: 134/104.4
• CPC Class Codes: A47L 15/4206 Tubular filters
• CPC Class Codes: A47L 15/4208 Arrangements to prevent clogging of the filters, e.g. self-cleaning
• CPC Class Codes: A47L 15/4219 Water recirculation A47L15/0078 takes precedence

Abstract

A dishwasher with a tub at least partially defining a washing chamber, a liquid spraying system, a liquid recirculation system defining a recirculation flow path, and a liquid filtering system. The liquid filtering system includes a rotating filter disposed in the recirculation flow path to filter the liquid.

Claims

1. A dishwasher comprising:

a tub at least partially defining a washing chamber;

a liquid spraying system supplying a spray of liquid to the washing chamber;

a liquid recirculation system recirculating the sprayed liquid from the washing chamber to the liquid spraying system to define a recirculation flow path; and

a liquid filtering system comprising;

a filter chamber;

a rotating filter located within the filter chamber and having an upstream surface and a downstream surface and located within the recirculation flow path such that the sprayed liquid passes through the filter from the upstream surface to the downstream surface to effect a filtering of the sprayed liquid; and

a first artificial boundary spaced apart from at least a portion of the upstream surface to form a gap between the first artificial boundary and the upstream surface such that the proximity of the first artificial boundary to the rotating filter causes an increase in the angular velocity of liquid passing through the gap to form an increased shear force zone adjacent the filter;

wherein the rotating filter fluidly divides the filter chamber into a first part that contains filtered soil particles and a second part that excludes filtered soil particles and where liquid passing between the first artificial boundary and the rotating filter applies a greater shear force on the upstream surface than liquid in an absence of the first artificial boundary.

2. The dishwasher of claim 1 wherein there are multiple first artificial boundaries spaced about the rotating filter to define multiple increased shear force zones.

3. The dishwasher of claim 2 wherein the multiple artificial boundaries are provided on both a downstream side and an upstream side of the rotating filter.

4. The dishwasher of claim 3 wherein the multiple artificial boundaries are arranged in pairs, with each pair having one artificial boundary on the downstream side and another artificial boundary on the upstream side of the rotating filter.

5. The dishwasher of claim 1 wherein a distance between the first artificial boundary and the upstream surface decreases in a direction opposite a rotational direction of the filter to form a constriction point.

6. The dishwasher of claim 5 wherein the distance between the first artificial boundary and the upstream surface increases from the constriction point in a direction along the rotational direction of the filter to form a liquid expansion zone.

7. The dishwasher of claim 6, further comprising a second artificial boundary overlying the downstream surface and forming a liquid pressurizing zone opposite a portion of the first artificial boundary.

8. The dishwasher of claim 7 wherein the distance between the second artificial boundary and the downstream surface decreases in a direction along the rotational direction of the filter to form the liquid pressurizing zone.

9. The dishwasher of claim 8 wherein the filter is cylindrical, the first artificial boundary is a concave shroud terminating in an increased thickness portion to define the constriction point, and the second artificial boundary comprises a concave deflector.

10. The dishwasher of claim 9 wherein the concave deflector terminates prior to the constriction point.

11. The dishwasher of claim 9 wherein there are corresponding pairs of shrouds and deflectors spaced about the filter.

12. The dishwasher of claim 11 wherein the deflectors extend axially within the filter and form flow straighteners.

13. The dishwasher of claim 9 wherein the deflector has an S-shape cross section and extends axially within the filter to form a flow straightener.

14. The dishwasher of claim 9 wherein the filter is cylindrical, the first artificial boundary is a concave shroud terminating in an increased thickness portion to define the constriction point, and the second artificial boundary has a multi-pointed star shape in cross section and extends axially within the filter to form a flow straightener.

15. The dishwasher of claim 6, further comprising a second artificial boundary overlying the downstream surface to form an increased shear force zone therebetween.

16. The dishwasher of claim 1 wherein a distance between the first artificial boundary and the upstream surface decreases in a direction along a rotational direction of the filter to form a constriction point.

17. The dishwasher of claim 16 wherein the distance between the first artificial boundary and the upstream surface increases from the constriction point in a direction along the rotational direction of the filter to form a liquid expansion zone.

18. The dishwasher of claim 17 further comprising a second artificial boundary overlying the downstream surface and forming a liquid pressurizing zone opposite a portion of the first artificial boundary.

19. The dishwasher of claim 18 wherein the distance between the second artificial boundary and the downstream surface decreases in a direction along the rotational direction of the filter to form the liquid pressurizing zone.

20. The dishwasher of claim 19 wherein the filter is cylindrical, the first artificial boundary is a concave shroud terminating in an increased thickness portion to define the constriction point, and the second artificial boundary comprises a concave deflector.

21. The dishwasher of claim 20 wherein the concave deflector terminates prior to the constriction point.

22. The dishwasher of claim 20 wherein there are corresponding pairs of shrouds and deflectors spaced about the filter.

23. The dishwasher of claim 22 wherein the deflectors extend axially within the filter and form flow straighteners.

24. The dishwasher of claim 20 wherein the deflector has an S-shape cross section and extends axially within the filter to form a flow straightener.

25. The dishwasher of claim 20 wherein the filter is cylindrical, the first artificial boundary is a concave shroud terminating in an increased thickness portion to define the constriction point, and the second artificial boundary has a multi-pointed star shape in cross section and extends axially within the filter to form a flow straightener.

26. The dishwasher of claim 16, further comprising a second artificial boundary overlying the downstream surface to form an increased shear force zone therebetween.

27. The dishwasher of claim 1, further comprising a sump fluidly coupled to the tub and the rotating filter is located within the sump.

28. The dishwasher of claim 27 further comprising a housing physically remote from the tub and defining the sump.

29. The dishwasher of claim 28 wherein the recirculation system further comprises a recirculation pump having an inlet fluidly coupled to a downstream side of the filter.

30. The dishwasher of claim 29 wherein the pump further comprises an impeller and the filter is mounted to the impeller such that the rotation of the impeller rotates the filter.

31. A dishwasher comprising:

a tub at least partially defining a washing chamber;

a liquid spraying system supplying a spray of liquid to the washing chamber;

a liquid recirculation system recirculating the sprayed liquid from the washing chamber to the liquid spraying system to define a recirculation flow path; and

a liquid filtering system comprising;

a filter chamber;

a rotating filter located within the filter chamber and fluidly dividing the filter chamber into a first part that contains filtered soil particles and a second part that excludes filtered soil particles and having an upstream surface and a downstream surface and located within the recirculation flow path such that the sprayed liquid passes through the filter from the upstream surface to the downstream surface to effect a filtering of the sprayed liquid; and

a first artificial boundary spaced from at least a portion of one of the upstream surface and one of the downstream surface to form a gap and such that the proximity of the first artificial boundary to the at least a portion of one of the upstream surface and one of the downstream surface forms one of a liquid expansion zone and a liquid pressurized zone, respectively, therebetween;

wherein liquid will backwash from the downstream surface to the upstream surface in response to the one of the liquid expansion zone and the liquid pressurized zone.

32. The dishwasher of claim 31, further comprising a second artificial boundary overlying the at least a portion of the downstream surface to form the liquid pressurized zone, with the first artificial boundary overlying the upstream surface to form the liquid expansion zone.

33. The dishwasher of claim 32 wherein the distance between the first artificial boundary and the upstream surface increases in a direction along a rotational direction of the filter to form a liquid expansion zone.

34. The dishwasher of claim 33 wherein the distance between the second artificial boundary and the downstream surface decreases in a direction along the rotational direction of the filter to form the liquid pressurizing zone.