Double wall catheter for delivering therapeutic agent

• US 8,668,667 B2
• Filed: 12/29/2011
• Issued: 03/11/2014
• Est. Priority Date: 12/30/2010
• Status: Active Grant

• Current Assignee: Surmodics Incorporated
• Original Assignee: Surmodics Incorporated
• Inventors: Chappa, Ralph A.
• Primary Examiner(s): BERDICHEVSKY, AARTI
• Application Number:
  US13/339,926
• Publication Number:
  US 20120172839A1
• Time in Patent Office: 803 Days
• Field of Search: 604/101.01, 604/101.02, 604/102.01, 604/509
• US Class Current: 604/101.02
• CPC Class Codes: A61L 2300/00 Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
• CPC Class Codes: A61L 29/085 Macromolecular materials
• CPC Class Codes: A61L 29/16 Biologically active materials, e.g. therapeutic substances A61L29/048 takes precedence
• CPC Class Codes: A61M 2025/1013 with concentrically mounted balloons, e.g. being independently inflatable
• CPC Class Codes: A61M 2025/105 having a balloon suitable for drug delivery, e.g. by using holes for delivery, drug coating or membranes
• CPC Class Codes: A61M 2025/1075 having a balloon composed of several layers, e.g. by coating or embedding
• CPC Class Codes: A61M 2025/1086 having a special balloon surface topography, e.g. pores, protuberances, spikes or grooves
• CPC Class Codes: A61M 25/1011 Multiple balloon catheters

Abstract

The present invention relates to a catheter assembly that can deliver a therapeutic composition. The catheter assembly can include an outer balloon with openings for releasing the therapeutic composition. When the catheter assembly is in its contracted state, the openings are closed, and the assembly retains the therapeutic composition. When the catheter assembly is in its dilated state, the openings are open, and the therapeutic composition is released. The present invention also includes methods of making and using such a catheter assembly.

Claims

1. A catheter assembly comprising:

an inner expandable and collapsible structure, an outer expandable and collapsible structure, the inner and outer expandable and collapsible structures each being configured to expand between a contracted state and a dilated state;

the inner and outer expandable and collapsible structures defining a cavity therebetween, the cavity being configured to contain a benefit composition;

the outer expandable and collapsible structure defining openings, the openings being configured to be closed when the assembly is in the contracted state and open when the assembly is in the dilated state;

when open, the openings provide fluid communication from the cavity to surroundings of the assembly, wherein the outer expandable and collapsible structure comprises an expandable and contractible membrane and an inner photolinkable seal material scissile coating, an outer photolinkable seal material scissile coating, or both inner and outer photolinkable seal material scissile coatings, and in the dilated state, the openings extending through the scissile coating or coatings.

2. The catheter assembly of claim 1, comprising the inner scissile coating.

3. The catheter assembly of claim 1, comprising the outer scissile coating.

4. The catheter assembly of claim 1, wherein the scissile coating or coatings is discontinuous.

5. The catheter assembly of claim 1, wherein the outer expandable and collapsible structure is made of a material that becomes porous when expanded to the dilated state.

6. The catheter assembly of claim 1, wherein the in the openings are closed by cross linking one or more edges that define the opening.

7. The catheter assembly of claim 1, wherein the opening is configured as a circle, a circumferentially oriented slot, an axially oriented slot, a perforation, a flapped opening, a pore, or an ovoid.

8. The catheter assembly of claim 1, further comprising benefit composition disposed in the cavity.

9. The catheter assembly of claim 8, wherein the benefit composition comprises a bioactive agent and a vehicle, the vehicle being in the form of an aqueous solution or a water miscible liquid.

10. The catheter assembly of claim 1 wherein the photolinkable seal material comprises a chemical backbone having attached to it one of more latent reactive groups and one of more second latent reactive groups.

11. The catheter assembly of claim 10 wherein the photolinkable seal material is compound represented by Formula 1:

12. The catheter assembly of claim 1, wherein the photolinkable seal material comprises water-soluble, degradable linking agent having the formula Photo¹-LG-Photo², wherein Photo¹ and Photo², independently, represent at least one photoreactive group and LG represents a linking group.

13. The catheter assembly of claim 12, wherein the photolinkable seal material is a compound represented by Formula 3:

14. The catheter assembly of claim 12, wherein the photolinkable seal material is a compound represented by Formula 4:

15. The catheter assembly of claim 12, wherein the photolinkable seal material is a compound represented by Formula 5:

16. The catheter assembly of claim 12, wherein the photolinkable seal material is a compound represented by Formula 2:

17. The catheter assembly of claim 16, wherein R is the hydroxyl salt and includes a counterion that is lithium sodium, potassium, or a combination thereof.

18. The catheter assembly of claim 16, wherein R is cyclic, linear, or branched, saturated or unsaturated, aromatic or heteroaromatic, or a combination thereof.

19. The catheter assembly of claim 16, wherein R is phenyl, methyl, ethyl, isopropyl, t-butyl, or a combination thereof.

20. A catheter assembly comprising:

an inner expandable and collapsible structure, an outer expandable and collapsible structure, the inner and outer expandable and collapsible structures each being configured to expand between a contracted state and a dilated state;

the inner and outer expandable and collapsible structures defining a cavity therebetween, the cavity being configured to contain a benefit composition;

the outer expandable and collapsible structure defining openings, the openings being configured to be closed when the assembly is in the contracted state and open when the assembly is in the dilated state;

when open, the openings provide fluid communication from the cavity to surroundings of the assembly, wherein the outer expandable and collapsible structure comprises an expandable and contractible membrane and one or more photolinkable seal material scissile patches or plugs;

in the dilated state, an opening extending through a photolinkable seal material scissile patch or plug.

21. A method of delivering a bioactive agent to a site in a body, the method comprising:

placing at the site a catheter assembly comprising;

an inner expandable and collapsible structure, an outer expandable and collapsible structure, the inner and outer expandable and collapsible structures being configured to expand between a contracted state and a dilated state;

the inner and outer expandable and collapsible structures defining a cavity therebetween, the cavity containing a benefit composition comprising a bioactive agent;

the outer expandable and collapsible structure comprising openings, the openings being configured to be closed when the assembly is in the contracted state and open when the assembly is in the dilated state;

when open, the openings provide fluid communication from the cavity to surroundings of the assembly;

actuating the catheter assembly from the contracted state to the dilated state to release the bioactive agent, wherein the outer expandable and collapsible structure comprises an expandable and contractible membrane and an inner photolinkable seal material scissile coating, an outer photolinkable seal material scissile coating, or both inner and outer photolinkable seal material scissile coatings, and in the dilated state, the openings extending through the scissile coating or coatings.