Patient-specific convertible guides

• US 8,668,700 B2
• Filed: 04/29/2011
• Issued: 03/11/2014
• Est. Priority Date: 04/29/2011
• Status: Active Grant

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Inventors: Catanzarite, Joshua B., Schoenefeld, Ryan J.
• Primary Examiner(s): BATES, DAVID W
• Application Number:
  US13/097,145
• Publication Number:
  US 20120277751A1
• Time in Patent Office: 1,047 Days
• Field of Search: 606/87, 606/88
• US Class Current: 606/88
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/1764 for the knee
• CPC Class Codes: A61B 2017/568 produced with shape and dimensions specific for an individual patient
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing

Abstract

A convertible patient-specific guide for use in arthroplasty has a body having a patient-specific three-dimensional undersurface closely mateable engageable in only one position with a corresponding joint surface of a specific patient. The convertible guide includes patient-specific guiding formations extending from the body and configured for guiding both a total arthroplasty of the joint and a partial arthroplasty of the joint, such that the arthroplasty to be performed is intraoperatively changeable.

Claims

1. A convertible patient-specific guide for use in a knee of a patient during either a partial knee arthroplasty or a total knee arthroplasty comprising:

a body having a patient-specific three-dimensional undersurface designed preoperatively based on images of the patient'"'"'s knee, the patient-specific three dimensional-undersurface closely mateable in only one position relative to the knee and positively mating with a corresponding joint surface of the knee such that the patient-specific three dimensional-undersurface nestingly fits about and within surface portions of the knee;

patient-specific guiding formations extending from the body and configured for guiding surgical tools during either a total arthroplasty of the knee and a partial arthroplasty of the knee such that the arthroplasty to be performed is intraoperatively selectable; and

wherein the body includes a patient-specific severable portion comprising a portion of reduced thickness relative to the body, the severable portion in the form of a score line connecting first and second patient-specific portions of the body, the patient-specific severable portion designed preoperatively from images to correlate to structure of the patient'"'"'s knee to permit use of the guide for a total knee arthroplasty when the body is not severed, and to permit intraoperatively severing the first portion and the second portion by breaking the guide on the severable portion such that the guide can be used to perform a partial knee arthroplasty after severing the first and second portion.

2. The convertible patient-specific guide of claim 1, wherein the patient-specific guiding formations include guiding formations for total knee arthroplasty and partial patellofemoral arthroplasty.

3. The convertible patient-specific guide of claim 1, wherein the patient-specific guiding formations include guiding formations for total knee arthroplasty and partial knee arthroplasty.

4. The convertible patient-specific guide of claim 1, wherein the second portion, after being severed from the first portion, defines a standalone patient-specific patellofemoral guide.

5. The convertible patient-specific guide of claim 4, wherein the second portion includes a patellofemoral guiding formation and distal guiding formations having covers.

6. The convertible patient-specific guide of claim 5, wherein the covers are removable for using the patient-specific guide in total arthroplasty.

7. The convertible patient-specific guide of claim 4, wherein the second portion includes structural features for supporting an anterior femoral resection block.

8. The convertible patient-specific guide of claim 2 in combination with a patient-specific patellofemoral guide having a body with a patient-specific undersurface and guiding formations corresponding to corresponding distal guiding formations and a corresponding patellofemoral guiding formation of the convertible patient-specific guide.

9. A convertible patient-specific guide for use in a patient during either a partial knee arthroplasty or a total knee arthroplasty comprising:

a first body portion having a first patient-specific three-dimensional undersurface custom-made to match an anterior femoral knee joint surface of a specific patient such that the surface is closely mateable in only one position with a corresponding joint surface of the patient such that the patient-specific three dimensional-undersurface nestingly fits about and within surface portions of the joint surface in a single position relative to the knee, the patient-specific three-dimensional undersurface being constructed from images of the patient'"'"'s knee;

a second body portion having a second patient-specific three-dimensional undersurface custom-made to match a distal femoral surface of the patient such that the patient-specific three dimensional-undersurface nestingly fits about and within surface portions of the joint surface in a single position relative to the knee, the patient-specific three-dimensional undersurface being constructed from the images of the patient, the second body portion connected to the first body portion along a frangible line of reduced thickness relative to the first and second body portions, the frangible line configured for severing the first body portion from the second body portion intraoperatively;

a first plurality of patient-specific guiding formations extending from the first body portion for guiding components during the arthroplasty;

a second plurality of patient-specific guiding formations extending from the second body portion for guiding components during the arthroplasty; and

a patellofemoral patient-specific guiding formation extending from the second body portion,

wherein the first and second pluralities of patient-specific guiding formations are configured for guiding a total knee arthroplasty;

wherein the patellofemoral patient-specific guiding formation is configured for guiding a partial patellofemoral knee arthroplasty such that the total or partial patellofemoral knee arthroplasty to be performed is intraoperatively selectable by separating the first and second body portions along the frangible line such that the partial patellofemoral knee arthroplasty is performed after severing the first body portion from the second body portion; and

wherein the frangible line is designed preoperatively from the images to correlate the frangible line to a structure of the patient'"'"'s knee.

10. The convertible patient-specific guide of claim 9, further comprising a plurality of removable covers configured for selectively covering the second plurality of guiding formations.

11. The convertible patient-specific guide of claim 10, further comprising a support extending from the second body portion and including first and second slots configured to slidably receive corresponding legs of a femoral resection block.

12. The convertible patient-specific guide of claim 11, in combination with a femoral resection block having first and second legs slidably received in the corresponding first and second legs of the support.

13. The convertible patient-specific guide of claim 12, wherein the femoral resection block includes a cutting guide having a curved profile configured to wrap around a medial side of the patient'"'"'s femur.

14. The convertible patient-specific guide of claim 9, wherein the first body portion includes a viewing window.

15. A convertible patient-specific guide for use in a patient during either a partial knee arthroplasty or a total knee arthroplasty comprising:

a first body portion having a first patient-specific three-dimensional undersurface custom-made to match an anterior femoral knee joint surface of the patient such that the patient-specific three dimensional-undersurface nestingly fits about and within surface portions of the knee in a single position relative to the knee, the patient-specific three-dimensional undersurface being constructed from images of the patient, the first body portion including a viewing window and first and second patient-specific anterior guiding formations configured to guide anterior reference pins; and

a second body portion having a second patient-specific three-dimensional undersurface custom-made to match a distal femoral surface of the patient such that the patient-specific three dimensional-undersurface nestingly fits about and within surface portions of the knee in a single position relative to the knee, the patient-specific three-dimensional undersurface being constructed from images of the patient, the second body portion connected to the first body portion along a frangible line of reduced thickness relative to the first and second body portions configured for severing the first body portion from the second body portion, the second body portion including first and second patient-specific distal guiding formations configured to guide distal reference pins and a patellofemoral guiding formation configured for guiding a patellofemoral reference pin, wherein the first and second anterior guiding formations and the first and second distal guiding formations are intraoperatively selectable for total knee arthroplasty and the patellofemoral guiding formation is intraoperatively selectable for partial patellofemoral knee arthroplasty, the selection being made by intraoperatively breaking the first body portion from the second body portion along the frangible line;

wherein the frangible line is designed preoperatively from the images to correlate the frangible line to a structure of the patient'"'"'s knee.

16. The convertible patient-specific guide of claim 15, further comprising a support extending from the second body portion about the patellofemoral guiding formation, the support including first and second opposite slots for supporting a femoral resection block.

17. The convertible patient-specific guide of claim 15, further comprising a femoral resection block having first and second legs slidably received in the corresponding first and second slots of the support.

18. The convertible patient-specific guide of claim 15, further comprising first and second covers configured for covering the first and second distal guiding formations when partial patellofemoral knee arthroplasty is intraoperatively selected.

19. The convertible patient-specific guide of claim 15, wherein the anterior, distal and patellofemoral guiding formations include corresponding guiding bores.