Power supply controller

• US 8,669,673 B2
• Filed: 11/10/2008
• Issued: 03/11/2014
• Est. Priority Date: 11/28/2007
• Status: Expired due to Fees

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Yamashita, Masaharu
• Primary Examiner(s): Fureman, Jared
• Assistant Examiner(s): PEREZ BORROTO, ALFONSO
• Application Number:
  US12/676,547
• Publication Number:
  US 20100253140A1
• Time in Patent Office: 1,947 Days
• Field of Search: 307/9.1, 307/10.1, 307/31, 318/376, 180/404
• US Class Current: 307/9.1
• CPC Class Codes: B62D 5/0457 characterised by control features of the drive means as such
• CPC Class Codes: B62D 5/046 Controlling the motor
• CPC Class Codes: B62D 5/0481 monitoring the steering system, e.g. failures
• CPC Class Codes: H02J 7/342 The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging with circuits for polarity protection H02J7/0034

Abstract

A power supply control section calculates a target charge/discharge current of a secondary power supply apparatus based on an actual charged amount and a target charged amount of the secondary power supply apparatus, and feedback-controls the stepped-up voltage of a step-up circuit such that an actual charge/discharge current detected by a secondary current sensor coincides with a target charge/discharge current. When the actual charged amount (1) is equal to or greater than the target charged amount, the target charge/discharge current is set to zero to prevent overcharging, and (2) is less than the target charged amount, a target charge current corresponding to a capacity margin of the step-up circuit is set to quickly charge the secondary power supply apparatus. When the output of the step-up circuit has no margin, the target charge/discharge current is set to zero.

Claims

1. A power supply control apparatus for controlling a primary power supply apparatus;

a step-up circuit which steps up an output voltage of the primary power supply apparatus and outputs the stepped up voltage to a drive circuit for an electric actuator; and

a secondary power supply apparatus which is connected in parallel to a line between the step-up circuit and the drive circuit, into which electric power output from the step-up circuit is charged, and which supplements the supply of electric power to the drive circuit while using the charged electric power, the power supply control apparatus comprising;

charged amount detection means for detecting an amount of electricity charged into the secondary power supply apparatus; and

charge/discharge control means for controlling charging and discharging of the secondary power supply apparatus by controlling the step-up circuit to adjust a magnitude of the stepped-up voltage output therefrom on the basis of the detected charged amount and a target charged amount, wherein,

when the detected charged amount is less than the target charged amount and a power consumption of the drive circuit is less than an available electric power output of the step-up circuit, the charge/discharge control means controls the step-up circuit to adjust the magnitude of the stepped-up voltage such that the stepped-up voltage becomes higher than a power supply voltage of the secondary power supply apparatus, and

when the detected charged amount is less than the target charged amount and a power consumption of the drive circuit is equal to or greater than an available electric power output of the step-up circuit, the charge/discharge control means controls the step-up circuit to adjust the magnitude of the stepped-up voltage such that the stepped-up voltage becomes equal to the power supply voltage of the secondary power supply apparatus.

2. A power supply control apparatus according to claim 1, wherein, when the detected charged amount is equal to or greater than the target charged amount, the charge/discharge control means controls the step-up circuit to adjust the magnitude of the stepped-up voltage such that the stepped-up voltage becomes equal to a power supply voltage of the secondary power supply apparatus when electric power is supplied to the drive circuit.

3. A power supply control apparatus according to claim 1, wherein the charge/discharge control means includes:

target-charge/discharge-current setting means for setting a target charge/discharge current of the secondary power supply apparatus on the basis of the charged amount detected by the charged amount detection means and the target charged amount;

current detection means for detecting a charge/discharge current flowing to or from the secondary power supply apparatus; and

feedback control means for feedback-controlling the step-up circuit to adjust the magnitude of the stepped-up voltage output therefrom on the basis of a difference between the target charge/discharge current set by the target-charge/discharge-current setting means and the charge/discharge current detected by the current detection means.

4. A power supply control apparatus according to claim 3, wherein, when the charged amount detected by the charged amount detection means is less than the target charged amount, the target-charge/discharge-current setting means sets a target charge current on the basis of the available electric power output of the step-up circuit and the power consumption of the drive circuit.

5. A power supply control apparatus according to claim 4, wherein, when the charged amount detected by the charged amount detection means is less than the target charged amount and the power consumption of the drive circuit becomes equal to or greater than the available electric power output of the step-up circuit, the target-charge/discharge-current setting means sets the target charge/discharge current to zero.

6. A power supply control apparatus according to claim 3, wherein, when the charged amount detected by the charged amount detection means is equal to or greater than the target charged amount, the target-charge/discharge-current setting means sets the target charge/discharge current to zero.

7. A power supply control apparatus according to claim 3, wherein the charged amount detection means detects the charged amount of the secondary power supply apparatus on the basis of a cumulative value of the charge/discharge current flowing to or from the secondary power supply apparatus.

8. A power supply control apparatus according to claim 1, wherein a first target value is used as the target charged amount when the charged amount is determined to be less than the target charged amount, and a second target value greater than the first target value is used as the target charged amount when the charged amount is determined to be equal to or greater than the target charged amount.

9. A power supply control apparatus according to claim 1, further comprising:

stepped-up-voltage detection means for detecting the stepped-up voltage of the step-up circuit;

step-up-current detection means for detecting an output current of the step-up circuit; and

upper-limit-voltage setting means for setting an upper limit of the stepped-up voltage output by the step-up circuit under control of the charge/discharge control means in accordance with the detected output current, such that the output electric power of the step-up circuit does not exceed an available electric power output of the step-up circuit.

10. A power supply control apparatus according to claim 9, wherein the upper-limit-voltage setting means sets a fixed upper limit voltage when the detected output current is equal to or less than a reference current, and sets an upper limit voltage which decreases with an increase in the detected output current when the output current exceeds the reference current.

11. A power supply control apparatus according to claim 1, wherein the power supply control apparatus is used for a steering apparatus of a vehicle which imparts a steering force to wheels by operating the electric actuator.

12. A power supply control apparatus according to claim 11, wherein the electric actuator is an electric motor;

and

the drive circuit is a bridge circuit for driving the electric motor while adjusting the voltage of the supplied electric power through duty control of switching elements.

13. A power supply control apparatus according to claim 11, further comprising:

vehicle-speed-information obtaining means for obtaining vehicle speed information; and

target-charged-amount setting means for setting the target charged amount on the basis of the obtained vehicle speed information.

14. A power supply control apparatus according to claim 11, wherein the charged amount detection means includes:

charge/discharge current cumulating means for obtaining a cumulative value of a charge/discharge current flowing to or from the secondary power supply apparatus during a period in which an ignition switch of the vehicle is on; and

end-time discharge means, operable when the ignition switch is turned off, for discharging an electric charge of the secondary power supply apparatus to the primary power supply apparatus.

17. The power control apparatus according to claim 1, wherein the step-up circuit includes two switching elements configured to control the magnitude of the stepped-up voltage, and

the charge/discharge means controls charging and discharging of the secondary power supply apparatus by varying a switching duty cycle of the switching elements of the step-up circuit to cause the step up circuit to adjust the magnitude of the stepped-up voltage.

15. A power supply control apparatus for controlling a primary power supply apparatus;

a step-up circuit which steps up an output voltage of the primary power supply apparatus and outputs the stepped up voltage to a drive circuit for an electric actuator; and

a secondary power supply apparatus which is connected in parallel to a line between the step-up circuit and the drive circuit, into which electric power output from the step-up circuit is charged, and which supplements the supply of electric power to the drive circuit while using the charged electric power, the power supply control apparatus comprising;

a detector that detects an amount of electricity charged into the secondary power supply apparatus; and

a controller that controls charging and discharging of the secondary power supply apparatus by causing the step-up circuit to change a magnitude of the stepped-up voltage output therefrom on the basis of the detected charged amount and a target charged amount, wherein,

when the detected charged amount is less than the target charged amount and a power consumption of the drive circuit is less than an available electric power output of the step-up circuit, the controller controls the step-up circuit to adjust the magnitude of the stepped-up voltage such that the stepped-up voltage becomes higher than a power supply voltage of the secondary power supply apparatus, and

when the detected charged amount is less than the target charged amount and a power consumption of the drive circuit is equal to or greater than an available electric power output of the step-up circuit, the controller controls the step-up circuit to adjust the magnitude of the stepped-up voltage such that the stepped-up voltage becomes equal to the power supply voltage of the secondary power supply apparatus.

16. A power supply control system, comprising:

a primary power supply apparatus;

a step-up circuit which steps up an output voltage of the primary power supply apparatus and outputs the stepped up voltage to a drive circuit for an electric actuator;

a secondary power supply apparatus which is connected in parallel to a line between the step-up circuit and the drive circuit, into which electric power output from the step-up circuit is charged, and which supplements the supply of electric power to the drive circuit while using the charged electric power; and

a power supply control apparatus including,

a detector that detects an amount of electricity charged into the secondary power supply apparatus; and

a controller that controls charging and discharging of the secondary power supply apparatus by causing the step-up circuit to change a magnitude of the stepped-up voltage output therefrom on the basis of the detected charged amount and a target charged amount, wherein,

when the detected charged amount is less than the target charged amount and a power consumption of the drive circuit is less than an available electric power output of the step-up circuit, the controller controls the step-up circuit to adjust the magnitude of the stepped-up voltage such that the stepped-up voltage becomes higher than a power supply voltage of the secondary power supply apparatus, and

when the detected charged amount is less than the target charged amount and a power consumption of the drive circuit is equal to or greater than an available electric power output of the step-up circuit, the controller controls the step-up circuit to adjust the magnitude of the stepped-up voltage such that the stepped-up voltage becomes equal to the power supply voltage of the secondary power supply apparatus.