Interactive 3D shortage tracking user interface

• US 8,671,005 B2
• Filed: 11/01/2006
• Issued: 03/11/2014
• Est. Priority Date: 11/01/2006
• Status: Active Grant

• Current Assignee: Microsoft Technology Licensing LLC (Microsoft Corporation)
• Original Assignee: Microsoft Corporation
• Inventors: Holm-Petersen, Morten
• Primary Examiner(s): Meinecke Diaz, Susanna M
• Application Number:
  US11/591,689
• Publication Number:
  US 20080103863A1
• Time in Patent Office: 2,687 Days
• Field of Search: 705/8, 705/7.12, 345/440, 345/440.2
• US Class Current: 705/7.12
• CPC Class Codes: G06Q 10/06 Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
• CPC Class Codes: G06Q 10/0633 Workflow analysis
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The claimed method and system provides a user interface that displays a plurality of product order bars (icons) along with a set of dependencies between product orders in a single graphical view. A plurality of iconic bars are used to represent a demand or product order for a segment of a production process. Each bar may indicate a total quantity of raw material ordered at the segment or quantity of raw material incorporated in work-in-progress products ordered at the segment. Each bar may also indicate raw material that will be available to the segment and allocated to the segment. At the same time, each bar may indicate an unavailable portion or deficient quantity of the raw material required at the segment. A time axis may be used to indicate the expected availability (or delivery) times of the bars (orders). Additional stock material that is readily available may also be displayed to indicate that stockpiled material may be used to remedy some of the deficiencies in product orders. Connecting lines may be drawn between bars to indicate a flow of the raw material from one segment of a production process to another. The bars may be updated dynamically when a production planner renders a reallocation of raw material.

Claims

1. A method of displaying a three-dimensional (3D) rendering of raw material distribution in a production process comprising:

electronically displaying on a display unit a field, wherein a proximal end of the field appears to be closer than a distal end based on a user'"'"'s point of view;

electronically displaying on said display unit a first lane along a longitudinal length of the field representing a time axis;

electronically displaying on said display unit a plurality of raw material bars representing orders of raw materials in a stock segment of the field laid out along the longitudinal length of the field;

electronically displaying on said display unit a plurality of work-in-progress bars representing orders for first work-in-progress products comprising the raw materials and further representing subassemblies that produce second work-in-progress products based on the first work-in-progress products, the work-in-progress bars positioned in a demand segment of the field laid out along the longitudinal length of the field;

electronically displaying on said display unit a plurality of finished product bars representing products to be delivered to a customer to fulfill a sales order of the customer in a customers segment laid out along a lateral length of the field;

electronically displaying on said display unit a plurality of connection lines between two or more raw material bars, work-in-progress bars, and finished product bars representing paths for the raw materials through the production process, wherein a first color of each raw material bar is used to represent a portion of a quantity of the raw material that is available for an order represented by the raw material bar and a second color of each raw material bar is used to represent a portion of the quantity of the required raw material that is unavailable for the order represented by the raw material bar but necessary to fill the order; and

electronically rendering on said display unit a reallocation of an available upstream product from a first downstream product order to a second downstream product order when the first and second downstream product order use the same upstream product as an input, wherein the rendering the reallocation comprises dragging a portion of the first color segment of a first bar to a second bar on said display unit if the first bar and second bar are connected to a common upstream bar.

2. The method of claim 1, wherein the indication at each bar of a total quantity of raw material is based on a height of each of the plurality of raw material bars and wherein a first color is used to color a bottom portion of each bar and a second color is used to color a remaining top portion of each bar.

3. The method of claim 1, wherein a first and second color of the finished product bars further represent a portion of a total order of a customer that will be fulfilled and a portion of a total order of the customer that will not be fulfilled, respectively.

4. The method of claim 3, wherein the finished product bars are displayed in an arrangement based on a supplier designated preference.

5. The method of claim 1, further comprising an algorithm for determining the dependencies between upstream products and downstream production orders that includes:

querying a production order table for upcoming work-in-progress production orders that have reservations on the raw material;

querying for upcoming work-in-progress production orders that have reservations on work-in-progress products dependent on the raw material;

querying for sales orders that have reservations on a finished product dependent on the raw material or dependent on a work-in-progress product dependent on the raw material; and

querying for customers that placed the sales orders.

6. The method of claim 5, wherein the algorithm further computes the amount of the raw material needed at each bar to fulfill the order at the segment of the production process corresponding to each bar.

7. The method of claim 1, further comprising updating a coloring of downstream bars in response to the reallocation to reflect a change in raw material availability.

8. The method of claim 1, wherein the field is longitudinally partitioned into lateral strips between the proximal and distal end, the lateral strips designating a time corresponding to their intersection with the time axis.

9. The method of claim 8, wherein a longitudinal strip is added between two or more lateral strips and wherein the longitudinal strip designates a duration required to finish a production order by a work-in-progress subassembly.

10. The method of claim 9, wherein the lateral strips are collapsible.

11. The method of claim 1, further comprising:

displaying a textual identification adjacent to each raw material bar and work-in-progress bar.

12. A computing apparatus, comprising:

a display unit that is capable of generating video images;

an input device;

a processing apparatus operatively coupled to said display unit and said input device, said processing apparatus comprising a processor and a memory operatively coupled to said processor; and

a network interface connected to a network and to the processing apparatus;

said processing apparatus being programmed to;

display a field, wherein a proximal end of the field appears to be closer than a distal end based on a user'"'"'s point of view;

display a first lane along a longitudinal length of the field representing a time axis;

display a plurality of raw material bars representing orders of raw materials in a stock segment of the field laid out along the longitudinal length of the field;

display a plurality of work-in-progress bars representing orders for first work-in-progress products comprising the raw materials and further representing subassemblies that produce second work-in-progress products based on the first work-in-progress products, the work-in-progress bars positioned in a demand segment of the field laid out along the longitudinal length of the field;

display a plurality of finished product bars representing products to be delivered to a customer to fulfill a sales order of the customer in a customers segment laid out along a lateral length of the field;

display a plurality of connection lines between two or more raw material bars, work-in-progress bars, and finished product bars representing paths for the raw materials through the production process, wherein a first color of each raw material bar is used to represent a portion of a quantity of the raw material that is available for an order represented by the raw material bar and a second color of each raw material bar is used to represent a portion of the quantity of the required raw material that is unavailable for the order represented by the raw material bar but necessary to fill the order; and

rendering a reallocation of an available upstream product from a first downstream product order to a second downstream product order when the first and second downstream product order use the same upstream product as an input, wherein the rendering the reallocation comprises dragging a portion of the first color segment of a first bar to a second bar if the first bar and second bar are connected to a common upstream bar.

13. The computing apparatus of claim 12, wherein the processing apparatus is further programmed to modify the amount of raw material allocated to a bar and update any bars affected by the reallocation to reflect the modification.

14. A computer readable memory device having computer executable instructions that when executed on a computer in a production planning environment implements a user interface on the computer having rendered thereon a set of raw material dependent product orders, wherein the instructions comprise:

displaying a field, wherein a proximal end of the field appears to be closer than a distal end based on a user'"'"'s point of view;

displaying a first lane along a longitudinal length of the field representing a time axis;

displaying a plurality of raw material bars representing orders of raw materials in a stock segment of the field laid out along the longitudinal length of the field;

displaying a plurality of work-in-progress bars representing orders for first work-in-progress products comprising the raw materials and further representing subassemblies that produce second work-in-progress products based on the first work-in-progress products, the work-in-progress bars positioned in a demand segment of the field laid out along the longitudinal length of the field;

displaying a plurality of finished product bars representing products to be delivered to a customer to fulfill a sales order of the customer in a customers segment laid out along a lateral length of the field;

displaying a plurality of connection lines between two or more raw material bars, work-in-progress bars, and finished product bars representing paths for the raw materials through the production process, wherein a first color of each raw material bar is used to represent a portion of a quantity of the raw material that is available for an order represented by the raw material bar and a second color of each raw material bar is used to represent a portion of the quantity of the required raw material that is unavailable for the order represented by the raw material bar but necessary to fill the order; and

rendering a reallocation of an available upstream product from a first downstream product order to a second downstream product order when the first and second downstream product order use the same upstream product as an input, wherein the rendering the reallocation comprises dragging a portion of the first color segment of a first bar to a second bar if the first bar and second bar are connected to a common upstream bar.

15. The computer-readable memory device of claim 14, wherein the field is longitudinally partitioned into lateral strips between the proximal and distal ends, the lateral strips designating a time corresponding to their intersection with the time axis, and a longitudinal strip is added between two or more lateral strips designating a duration required to finish a production order by a work-in-progress subassembly.