Cover of vehicle optical sensor and vehicle optical sensor device

• US 8,671,504 B2
• Filed: 04/26/2011
• Issued: 03/18/2014
• Est. Priority Date: 04/28/2010
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Hattori, Toshihiro, Ono, Manabu
• Primary Examiner(s): KARLS, SHAY LYNN
• Application Number:
  US13/093,975
• Publication Number:
  US 20110266375A1
• Time in Patent Office: 1,057 Days
• Field of Search: 15250001-25005
• US Class Current: 15/250.04
• CPC Class Codes: B60R 11/04 Mounting of cameras operative during drive; Arrangement of controls thereof relative to the vehicle
• CPC Class Codes: B60S 1/0848 Cleaning devices for cameras on vehicle
• CPC Class Codes: B60S 1/52 Arrangement of nozzles; Liquid spreading meansnozzles per se B05B
• CPC Class Codes: B60S 1/54 using gas, e.g. hot air
• CPC Class Codes: B60S 1/56 specially adapted for cleaning other parts or devices than front windows or windscreens rear-view mirror arrangements mounted on vehicle exterior including cleaning devices B60R1/0602

Abstract

A vehicle optical sensor device has a snow/ice removal orifice for jetting the cleansing fluid toward an upper space of a lens and an optical sensor cleansing orifice for jetting the cleaning fluid toward a lens surface of the lens of a camera. The jetted fluid from the snow/ice removal orifice and the optical sensor cleansing orifice removes snow/ice protruding from a sensor top cover of a case into a front upper space of the lens in an eaves shape and foreign matter on the lens surface of the lens of the camera.

Claims

1. A vehicle optical sensor cover comprising:

a case having a sensor body cover and a sensor top cover,

the sensor body cover housing an optical sensor and a lens arranged in front of the optical sensor;

the sensor top cover being arranged above and covering the sensor body cover, the optical sensor and the lens, the sensor top cover including an eaves-shaped overhang that is arranged above the lens and the optical sensor that protrudes outwardly from the sensor body cover; and

a fluid jet unit being arranged within the sensor top cover and having a snow/ice removal orifice arranged in the eaves-shaped overhang, the snow/ice removal orifice being configured to jet a fluid upward toward an area defined by an upper space of the sensor top cover.

2. The vehicle optical sensor cover of claim 1, wherein

the snow/ice removal orifice also jets the fluid toward an area that is outside of an imaging angle of the optical sensor.

3. A vehicle optical sensor cover comprising:

a case having a sensor body cover and a sensor top cover, the sensor body cover housing an optical sensor that has a lens and the sensor top cover covering a top of the optical sensor that is housed in the sensor body cover; and

a fluid jet unit having a snow/ice removal orifice and an optical sensor cleansing orifice, the snow/ice removal orifice jetting a fluid toward an upper space of the sensor top cover, and the optical sensor cleansing orifice jetting the fluid toward the lens of the optical sensor or toward the lens cover glass that opposes the lens, wherein

the snow/ice removal orifice is disposed at a tip of an eaves-shaped portion of the sensor top cover protruding from a lens surface of the lens of the optical sensor or from a glass surface of the lens cover glass.

4. The vehicle optical sensor cover of claim 3, wherein

the snow/ice removal orifice jets the fluid toward an area that is (a) in the upper space of the lens or the lens cover glass and (b) in an upper space of the sensor top cover.

5. The vehicle optical sensor cover of claim 3, wherein

the fluid jet unit has one fluid passage commonly used for the fluid jetted from the optical sensor cleansing orifice and for the fluid jetted from the snow/ice removal orifice.

6. The vehicle optical sensor cover of claim 5, wherein

the fluid jet unit includes a jet pressure adjustment unit for adjusting a pressure of the fluid jetted from the optical sensor cleansing orifice and a pressure of the fluid jetted from the snow/ice removal orifice.

7. The vehicle optical sensor cover of claim 5, wherein

the fluid jet unit has one fluid passage for the fluid jetted from the optical sensor cleansing orifice and another fluid passage separately for the fluid jetted from the snow/ice removal orifice.

8. A vehicle optical sensor device comprising:

the vehicle optical sensor cover of claim 3, and

a control unit for controlling;

an optical sensor cleansing operation for jetting the fluid from the optical sensor cleansing orifice of the fluid jet unit toward a lens surface of the lens or a glass surface of the lens cover glass; and

a snow/ice removal operation for jetting the fluid from the snow/ice removal orifice of the fluid jet unit toward at least one of the upper space of the lens and the upper space of the lens cover glass.

9. The vehicle optical sensor device of claim 8, wherein

the control unit controls the fluid jet unit for separately performing the optical sensor cleansing operation and the snow/ice removal operation.

10. The vehicle optical sensor device of claim 9 further comprising at least one of:

a start operation detection unit for detecting a start operation for starting the snow/ice removal operation by a user;

a vehicle start-up detection unit for detecting a start-up of a vehicle;

a temperature detection unit for detecting temperature of ambient air or the optical sensor; and

an obstruction detection unit for detecting ice or snow on the sensor top cover which obstructs a sight of the optical sensor based on an analysis of an image taken by the optical sensor, wherein

the control unit starts the snow/ice removal operation by the fluid jet unit when at least one of the start operation of the snow/ice removal operation, the start-up of the vehicle, the temperature of the ambient air or the optical sensor being lower than a preset value, or the ice or snow existing as an obstruction in the sight of the optical sensor is detected.

11. The vehicle optical sensor device of claim 10 further comprising at least one of:

an end operation detection unit for detecting an end operation for ending the snow/ice removal operation by a user;

a vehicle start-up completion detector for detecting completion of a start-up of the vehicle;

a timer for detecting a lapse of preset time from a start of the snow/ice removal operation, wherein

the control unit ends the snow/ice removal by the fluid jet unit when at least one of the end operation of the snow/ice removal operation, the completion of the start-up of the vehicle, the temperature of the ambient air or the optical sensor being higher than a preset value, disappearance of the ice or the snow once detected by the obstruction detection unit, or the lapse of the preset time from a start of the snow/ice removal operation is detected.

12. The vehicle optical sensor device of claim 9, wherein the control unit starts the optical sensor cleansing operation after starting the snow/ice removal operation.

13. A vehicle optical sensor cover for use in a vehicle, comprising:

a sensor case having a sensor body cover and a sensor top cover, the sensor body cover housing an optical sensor that has a lens and the sensor top cover covering a top of the optical sensor that is housed in the sensor body cover;

a fluid jet unit having a snow/ice removal orifice and an optical sensor cleansing orifice, the snow/ice removal orifice jetting a fluid toward an upper space of the sensor top cover, and the optical sensor cleansing orifice jetting the fluid toward the lens of the optical sensor or toward the lens cover glass that opposes the lens, and

a top heater for heating the sensor top cover of the sensor case, wherein

the snow/ice removal orifice is disposed at a tip of an eaves-shaped portion of the sensor top cover protruding from a lens surface of the lens of the optical sensor or from a glass surface of the lens cover glass.

14. The vehicle optical sensor cover of claim 13 further comprising:

a cleansing nozzle being arranged in the sensor case for jetting a cleansing fluid that is supplied from a cleansing fluid tank, wherein

the cleansing fluid is jetted toward the lens of the optical sensor, or toward a lens cover glass that opposes the lens as a lens cover when the lens cover glass is provided.

15. The vehicle optical sensor cover of claim 13, wherein

the sensor top cover of the sensor case is installed in the vehicle and is formed in a shape that has a slant portion or a curved portion slanting from a level.

16. The vehicle optical sensor cover of claim 15, wherein

the cleansing nozzle is disposed close to the sensor top cover, and

the top heater heats both of the sensor top cover and the cleansing nozzle.

17. The vehicle optical sensor cover of claim 15 further comprising:

a nozzle heater for heating the cleansing nozzle provided separately from the top heater.

18. A vehicle optical sensor device for use in a vehicle comprising:

the vehicle optical sensor cover of claim 14;

a controller for controlling a cleansing operation by the cleansing nozzle and a heating operation by the top heater; and

a lens of the optical sensor.

19. The vehicle optical sensor device of claim 18 further comprising:

a vehicle start-up detection unit for detecting a start-up of the vehicle, wherein

the controller starts a heating operation by the top heater when the start-up of the vehicle is detected by the vehicle start-up detection unit.

20. The vehicle optical sensor device of claim 19 further comprising:

a vehicle start-up completion detection unit for detecting completion of the start-up of the vehicle, wherein

the controller continues the heating operation by the top heater after starting the heating operation in response to the detection of the start-up of the vehicle by the vehicle start-up detection unit, until the completion of the start-up of the vehicle detected by the vehicle start-up completion detection unit.

21. The vehicle optical sensor device of claim 19 further comprising:

a timer for detecting a lapse of preset time from a start of the heating operation by the top heater, wherein

the controller continues the heating operation by the top heater after starting the heating operation in response to the detection of the start-up of the vehicle by the vehicle start-up detection unit, until the lapse of the preset time from the start of the heating operation is detected by the timer.

22. The vehicle optical sensor device of claim 18 further comprising:

a temperature detection unit for detecting temperature of ambient air or the optical sensor, wherein

the controller starts the heating operation by the top heater when the temperature detected by the temperature detection unit is lower than a preset value.

23. The vehicle optical sensor device of claim 22, wherein

the controller continues the heating operation by the top heater after starting the heating operation in response to the temperature detected by the temperature detection unit to be lower than the preset value, until the temperature detected by the temperature detection unit is equal to or higher than the preset value.

24. The vehicle optical sensor device of claim 22 further comprising:

a timer for detecting a lapse of preset time from a start of the heating operation by the top heater, wherein

the controller continues the heating operation by the top heater after starting the heating operation in response to the temperature detected by the temperature detection unit to be lower than the preset value, until the lapse of the preset time from the start of the heating operation is detected by the timer.

25. The vehicle optical sensor device of claim 18 further comprising:

an image analyzer for analyzing an image that is taken by the optical sensor; and

an accumulation detection unit for detecting an accumulation of snow or ice on the top of the sensor case based on a result of the analysis of the image by the image analyzer, wherein

the controller starts the heating operation by the top heater when the accumulation of snow or ice on the sensor top cover of the sensor case is detected by the accumulation detection unit.

26. The vehicle optical sensor device of claim 25, wherein

the controller continues the heating operation by the top heater after detecting the accumulation of snow or ice on the sensor top cover of the sensor case by the accumulation detection unit, until the accumulation of snow and ice is not detected by the accumulation detection unit.

27. The vehicle optical sensor device of claim 25 further comprising:

a timer for detecting a lapse of preset time from a start of the heating operation by the top heater, wherein

the controller continues the heating operation by the top heater after starting the heating operation in response to the accumulation of snow or ice detected by the accumulation detection unit, until the lapse of the preset time from the start of the heating operation of the top heater is detected by the timer.

28. The vehicle optical sensor device of claim 18, wherein

the controller starts the cleansing operation by the cleansing nozzle after starting the heating operation by the top heater.