Modular, knock down, light weight, thermally insulating, tamper proof cargo container
First Claim
1. A cargo container comprising:
- (a) a plurality of dunnage platforms each having two or more legs, a first core; and
one or more thermoplastic sheets substantially surrounding the first core and the legs, and(b) one or more walls located on at least one of said plurality of dunnage platforms, wherein the one or more walls include;
a second core; and
one or more thermoplastic sheets substantially surrounding the second core, wherein, each of said plurality of dunnage platforms and each of the one or more walls comprise a first side and a second side separated by an edge, each of said edge having a mating feature that is identical to the feature on other edges, said mating feature comprising a first level and a second level stacked on said first level, said second level being indented from said first level to define a smaller area than said first level and positioned equidistance from said first level so as to form stepped edges, and a first of the plurality of dunnage platforms is a base positioned adjacent to one or more walls mating together using the features to define an interior space that forms the cargo container.
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Accused Products
Abstract
The invention provides a knock-down, lightweight, thermally insulating, shipping container made at least in part from a polymer core covered by a thermoplastic sheet layer. In an embodiment of the invention, the shipping container is modular, being adjusted to suit the item(s) to be shipped. In an embodiment of the invention, the base, top panel and walls are made of expanded polystyrene core and combined with high impact polystyrene surface. In one embodiment, a mesh is introduced into the core to strengthen the core making the shipping container tamper proof. A shipping container bag that is light weight, strong, made of a fire retardant material and which forms an ultra violet light, weather and dust barrier can be used to store the shipping container. A system and method for supplying, dispensing, positioning, tracking, transporting, forwarding and storing the light weight shipping containers based on the shipping container bag is disclosed.
92 Citations
21 Claims
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1. A cargo container comprising:
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(a) a plurality of dunnage platforms each having two or more legs, a first core; and one or more thermoplastic sheets substantially surrounding the first core and the legs, and (b) one or more walls located on at least one of said plurality of dunnage platforms, wherein the one or more walls include; a second core; and one or more thermoplastic sheets substantially surrounding the second core, wherein, each of said plurality of dunnage platforms and each of the one or more walls comprise a first side and a second side separated by an edge, each of said edge having a mating feature that is identical to the feature on other edges, said mating feature comprising a first level and a second level stacked on said first level, said second level being indented from said first level to define a smaller area than said first level and positioned equidistance from said first level so as to form stepped edges, and a first of the plurality of dunnage platforms is a base positioned adjacent to one or more walls mating together using the features to define an interior space that forms the cargo container. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
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10. A system of shipping a client cargo container to a destination comprising:
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(a) receiving a first dunnage platform having a core combined with at least one thermoplastic sheet, and one or more walls at a first client location, wherein said first dunnage platform and each of one or more walls comprises a first side and a second side separated by an edge, each of said edge having a mating feature that is identical to the feature on other edges, said mating feature comprising a first level and a second level stacked on said first level, said second level being indented from said first level to define a smaller area than said first level and positioned equidistance from said first level so as to form stepped edges; (b) loading cargo on the first dunnage platform; (c) assembling the one or more walls on the dunnage platform; and (d) transporting the client cargo container from the first client location to the destination. - View Dependent Claims (11, 12, 13, 14)
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15. A system of shipping a client'"'"'s temperature sensitive cargo in one or more thermally insulating shipping containers to one or more desired destinations, comprising:
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(a) supplying a disassembled, thermally insulating insulting, easy to assemble, shipping container having a first base with two or more legs, four walls for positioning on said base container, and a top panel for positioning on top of the walls, wherein each of said first base, walls and top panel having a first side and a second side separated by an edge, each of said edge having a mating feature that is identical on all edges, said mating feature comprising a first level and a second level stacked on said first level, said second level being indented from said first level to define a smaller area than said first level and positioned equidistance from said first level so as to form stepped edges, and comprises; a core; and one or more thermoplastic sheets substantially surrounding the core; (b) assembling the shipping container using the mating features and loading the cargo; and (c) forwarding the loaded client'"'"'s temperature sensitive cargo to one or more desired destination. - View Dependent Claims (16, 17, 18, 19, 20, 21)
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Specification