Flexible hinge clam shell food service container with continuous sidewall construction

• US 8,672,215 B2
• Filed: 02/15/2011
• Issued: 03/18/2014
• Est. Priority Date: 07/02/2010
• Status: Active Grant

• Current Assignee: Pactiv Packaging Incorporated (Pactiv)
• Original Assignee: Pactiv Packaging Incorporated (Pactiv)
• Inventors: Learn, Angela E.
• Primary Examiner(s): ELKINS, GARY E
• Application Number:
  US12/929,768
• Publication Number:
  US 20120000972A1
• Time in Patent Office: 1,127 Days
• Field of Search: 229/113, 229/114, 229/115, 229/145, 229/146, 229/148, 229/149, 229/154, 229/160.1, 229/902, 229/906, 229/920, 229/930, 229/931
• US Class Current: 229/114
• CPC Class Codes: B65D 5/667 Lids in the form of an inverted tray

Abstract

There is described herein a disposable clam shell food service container having a continuous sidewall which includes a novel flex-hinge panel between the lid and bottom of the container. This construction permits the container to open easily when the lid is pushed upwardly resulting in a flat tray like configuration devoid of the typical upstanding median wall or divider and which may be used as a serving plate by the consumer. The container may be easily snapped closed and locked to allow later consumption of any uneaten food products. Several additional embodiments of the invention are also presented, all of which include a continuous sidewall which ensures that the food product will remain warm and one of several lock means to secure the container in its closed condition. A triangular form of the container is also described for serving of pizza, pies and similar shaped food products.

Claims

1. A foldable clam shell food service container formed from a single blank of paperboard material or the like, comprising;

a lid, a base, an intermediate panel joining said lid and said base, the intermediate panel forming a rear wall of the container;

an intermediate fold line between the intermediate panel and each of the lid and the base;

side panels on each of said lid and base defined by side fold lines to define side walls of the erected container;

wherein the container has an open position and a closed position, said intermediate panel forming a flexible hinge construction having end portions disposed between the side panels of the lid and base, respectively, and configured to facilitate closing of the container when the end portions are urged outwardly,

the lid, intermediate panel and base form a continuous flat surface when the container is in the open position, and

the end portions of the flexible hinge construction have an outward swept wing-like configuration when the container is in the closed position; and

further wherein front faces disposed at outer ends of each of said lid and base overlie each other when the container is in the closed position.

2. The container as defined in claim 1, wherein said front faces on said lid and base each have locking means adapted to interengage with each other to lock the container in the closed position.

3. The container as defined in claim 2, wherein said locking means includes hook means on the front face of the lid and recess means on the front face of the base to receive said hook means.

4. The container as defined in claim 1, wherein said side panels extend laterally from each side of each of said lid and base, said side panels on said lid adapted to overlap said side panels on said base when the container is in the closed position to define the side walls of the container.

5. The container as defined in claim 1, wherein the fold lines between the intermediate panel and each of the lid and the base have an arcuate portion.

6. The container as defined in claim 5, wherein said side panels taper outwardly from a point where the side panels on the lid and base join each other, the arcuate portion of said fold lines meeting where the side panels join each other.

7. The container as defined in claim 1, wherein the side panels on said lid are wider than the side panels on said base.

8. The container as defined in claim 1, wherein the base of the container is trapezoidal in shape.

9. The container as defined in claim 1, wherein the shape of the container in the closed position tapers from the front to the rear.

10. The container as defined in claim 4 and further including score lines on the side panels of said base extending at an angle of substantially 45 degrees from the fold lines defining the side panels to an edge of said side walls of the base.

11. The container of claim 1, further comprising score lines disposed between the end portions and the side panels.

12. The container of claim 1, wherein the end portions have a triangular shape.

13. The container of claim 1, wherein the end portions have a trapezoidal shape.

14. A triangular shaped foldable clam shell food service container formed from a single blank of paperboard material or the like for serving pizza and similar shaped food products, comprising;

a lid and a base, each having a triangular shape, an intermediate panel joining said lid and said base, the intermediate panel forming the rear wall of the container;

an intermediate fold line between the intermediate panel and each of the lid and the base;

side panels on each of said lid and base defined by side fold lines to serve as side walls of the erected triangular container;

wherein the container has an open position and a closed position, said intermediate panel forming a flexible hinge construction having end portions disposed between the side panels of the lid and base, respectively, and configured to facilitate closing of the container when the end portions are urged outwardly,

the lid, intermediate panel and base form a continuous flat surface when the container is in the open position,

the end portions of the flexible hinge construction have an outward swept wing-like configuration when the container is in the closed position, and

further wherein said side panels on each of said lid and base are adapted to overlie each other when the container is in the closed position.

15. The triangular shaped foldable clam shell food service container as defined in claim 14, wherein said side panels on each side of said lid and base join together at an apex and wherein a locking means is provided on each apex to lock the container in the closed position.

16. The triangular shaped foldable clam shell food service container as defined in claim 14 wherein the fold lines between the intermediate panel and each of the lid and the base have an arcuate portion.

17. A blank for forming a flexible clam shell food service container, said blank being preformed from a flat sheet of paperboard, said blank being scored laterally adjacent its center by a pair of opposed spaced apart fold lines having a portion adjacent the ends of the fold lines being arcuate in shape to define an intermediate panel, a portion of the blank located above one of the fold lines defining a lid of the container, a portion of the blank located below the other fold line defining a base of the container, a pair of generally longitudinal score lines on the sides of each of said lid and base of said blank spaced inwardly of the sides thereof to define foldable side panels of the container,

wherein the container when formed from the blank has an open position and a closed position, said intermediate panel forming a flexible hinge construction having end portions disposed between the side panels of the lid and base, respectively, and configured to facilitate closing of the container when the end portions are urged outwardly,

the lid, intermediate panel and base form a continuous flat surface when the container is in the open position, and

the end portions of the flexible hinge construction have an outward swept wing-like configuration when the container is in the closed position.

18. The blank as defined in claim 17, wherein the width of the foldable side panels increases outwardly from the center of the blank.

19. The blank as defined in claim 17 and further including flap portions extending outwardly from each of said lid and base portions of said blank.

20. The blank as defined in claim 19 and further including a locking hook formed adjacent an end of said flap portion extending from said base portion of the blank and slit means formed on the flap portion extending from the lid portion of the blank.

21. A blank for forming a flexible clam shell food service container, said blank being preformed from a flat sheet of paperboard, said blank being scored laterally adjacent its center by a pair of opposed and parallel spaced apart fold lines to define an intermediate panel, a portion of the blank located above one of the fold lines defining a lid of the container, a portion of the blank located below the other fold line defining a base of the container, a pair of generally longitudinal score lines on the sides of each of said lid and base of said blank spaced inwardly of the sides thereof to define foldable side panels of the container, said longitudinal score lines joining with the parallel fold lines by small radius cuts which serve to aid in the erection of the said container,

wherein the container when formed from the blank has an open position and a closed position, said intermediate panel forming a flexible hinge construction having end portions disposed between the side panels of the lid and base, respectively, and configured to facilitate closing of the container when the end portions are urged outwardly,

the lid, intermediate panel and base form a continuous flat surface when the container is in the open position, and

the end portions of the flexible hinge construction have an outward swept wing-like configuration when the container is in the closed position.