Automatic connectors

• US 8,672,228 B1
• Filed: 03/22/2011
• Issued: 03/18/2014
• Est. Priority Date: 03/22/2011
• Status: Expired due to Fees

• Current Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Original Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Inventors: Saini, Amrinder Pal Singh
• Primary Examiner(s): Le, Thien M
• Assistant Examiner(s): LY, TOAN C
• Application Number:
  US13/053,597
• Time in Patent Office: 1,092 Days
• Field of Search: 235/486, 439/39
• US Class Current: 235/486
• CPC Class Codes: G02B 6/36 Mechanical coupling means G02B6/255, G02B6/42 take precedence
• CPC Class Codes: H01R 11/30 End pieces held in contact by a magnet
• CPC Class Codes: H01R 13/24 resilient; resiliently-mounted
• CPC Class Codes: H01R 13/44 Means for preventing access to live contacts making use of a switch actuated by engagement of counterpart H01R13/7036
• CPC Class Codes: H01R 13/6205 Two-part coupling devices held in engagement by a magnet

Abstract

Some implementations provide a connector element that may be movable from a retracted position within a cavity to an extended position for contacting an external contact element that may be positioned proximate to an exterior end of the cavity. In some implementations, at least one of the external contact element or the connector element may include a magnet for causing the connector element to extend from the retracted position into contact with the external contact element for forming an electrical connection. In some implementations, a mechanical actuator may be provided for extending the connector element into contact with the external contact element. In some implementations, an actuator having a motive element may extend the connector element into contact with the external contact element based on a detected proximity or an identification of an accessory associated with the external contact element. Some implementations may also include an optical connection.

Claims

1. A device comprising:

a device housing including a device surface;

a cavity formed in the device housing, the cavity having a lubricious non-conductive liner between an interior end of the cavity and an exterior end of the cavity, the cavity opening through the device surface at the exterior end of the cavity;

a cylindrical connector element moveable within the lubricious non-conductive liner of the cavity between a retracted position and an extended position, the connector element having a first side including a contact surface, and a second side, opposite to the first side, the second side connected to a retaining element, wherein;

in the retracted position, the contact surface is located at a predetermined distance from the exterior end of the cavity; and

in the extended position, the contact surface of the connector element is moved within the cavity into contact with an external contact element positioned proximate to the exterior end of the cavity to form an electrical connection between the connector element and the external contact element; and

a base at the interior end of the cavity, wherein;

the retaining element connected to the second side of the connector element is connected to the base; and

the base and the retaining element prevent the connector element from retracting into the cavity past the predetermined distance.

2. The device as recited in claim 1, wherein:

the connector element is constructed, at least in part, having a core of a ferromagnetic material and a conductive plating at least over the contact surface; and

the connector element is movable to the extended position under the influence of a magnetic field exerted from the external contact element to contact the external contact element for forming the electrical connection.

3. The device as recited in claim 2, wherein the external contact element includes a magnetic core for producing the magnetic field to move the connector element into the extended position to form the electrical connection.

4. The device as recited in claim 3, wherein the external contact element includes a permanent magnet as the magnetic core.

5. The device as recited in claim 3, wherein the external contact element includes an electromagnet as the magnetic core.

6. The device as recited in claim 1, wherein:

the external contact element is constructed, at least in part, from a ferromagnetic material;

the connector element includes a magnetic core and a conductive plating at least over the contact surface;

the connector element is movable to the extended position based, at least in part, on a magnetic field exerted by the magnetic core for attraction to the ferromagnetic material of the external contact element;

the contact surface of the connector element is a hemispherical contact surface; and

the external contact element includes a concave contact area to receive and center the hemispherical contact surface when the connector element moves to the extended position and into contact with the external contact element for forming the electrical connection.

7. The device as recited in claim 1, further comprising a mechanical actuator connected to the connector element that extends the connector element into contact with the external contact element when the external contact element is positioned proximate to the exterior end of the cavity.

8. The device as recited in claim 7, wherein:

the mechanical actuator comprises a linkage connected to the connector element; and

the external contact element comprises a depression element for pressing the linkage when the external contact element is proximate to the exterior end of the cavity, wherein pressing of the linkage extends the connector element into contact with the external contact element.

9. The device as recited in claim 1, further comprising an actuator having a motive element for extending the connector element into contact with the external contact element.

10. The device as recited in claim 9, further comprising a proximity sensor configured to send a signal to cause activation of the actuator in response to the proximity sensor detecting that the external contact element is proximate to the exterior end of the cavity.

11. The device as recited in claim 9, further comprising an identification sensor configured to send a signal to cause activation of the actuator in response to the identification sensor detecting an identifier associated with the external contact element.

12. The device as recited in claim 11, wherein there are a plurality of the cavities, each having a connector element able to engage with one of a plurality of external contact elements, and the device further comprising a processor configured to extend a first subset of the of the connector elements, based on the signal from the identification sensor, to form electrical connections with the plurality of external contact elements, while a second subset of the connector elements remains in a retracted position.

13. The device as recited in claim 9, wherein the motive element comprises at least one of a solenoid, an artificial muscle, a shape-memory alloy, a piezoelectric element, or a fluid actuator.

14. The device as recited in claim 1, wherein:

the device is configured to engage with an accessory including the external contact element to position the external contact element proximate to the exterior end of the cavity; and

engaging the device with the accessory causes the connector element to automatically extend to form the electrical connection between the connector element and the external contact element.

15. The device as recited in claim 14, wherein the accessory comprises at least one of:

a device case, a device cover, a reading light, a docking station, a display device, an antenna, a supplemental antenna, an antenna booster, a power adaptor, or a supplemental battery.

16. The device as recited in claim 14, wherein:

the cavity is a first cavity, the device further comprising a first optical module recessed in a second cavity at a fixed distance from an exterior end of the second cavity, such that engaging the device with the accessory causes the first optical module to be aligned with a second optical module mounted in the accessory to form an optical connection between the first optical module and the second optical module; and

the first optical module is spaced at least the distance away from the second optical module following engaging of the device with the accessory.

17. A connector comprising:

an enclosure including a cylindrical cavity, the cavity having an interior end and an exterior end, the cavity having an opening at the exterior end;

a connector element within a bore of the cavity, the connector element having a contact surface, wherein;

the connector element is movable within the bore of the cavity from a retracted position within the cavity to an extended position for contacting the contact surface with an external contact element positioned proximate to the exterior end of the cavity;

the connector element comprises, at least in part, a core of a ferromagnetic material with a conductive outer coating at least at the contact surface; and

the external contact element includes a magnet that exerts a magnetic field on the core of the connector element for moving the contact surface of the connector element into contact with the external contact element when the external contact element is positioned proximate to the exterior end of the cavity;

a retaining element for retracting the connector element to the retracted position within the cavity when the external contact element is removed from proximity to the exterior end of the cavity; and

a base at the interior end of the cavity, wherein the base and the retaining element prevent the connector element from retracting into the cavity past the retracted position.

18. The connector as recited in claim 17, wherein:

the contact surface of the connector element is a hemispherical contact surface; and

the external contact element includes a concave contact area to receive and center the hemispherical contact surface of the connector element.

19. The connector as recited in claim 17, wherein:

the retaining element is a magnetic retaining element; and

a first magnetic attraction exerted by the magnet of the external contact element on the core of the connector element for moving the contact surface of the connector element into contact with the external contact element is greater than a second magnetic attraction exerted by the magnetic retaining element.

20. The connector as recited in claim 17, wherein:

the connector element is cylindrical or spherical;

the cavity includes a cylindrical lining of lubricious non-conducting material to insulate the connector element within the cavity and allow movement between the retracted position and the extended position.

21. An electronic device comprising:

a device housing including a device surface;

a cavity formed in the device housing, the cavity having an interior end and an exterior end, the cavity opening through the device surface at the exterior end of the cavity; and

a first optical module recessed within the cavity and fixed at a predetermined distance from the device surface, the first optical module forming an optical connection with a second optical module mounted in an external element of an accessory to the electronic device when the external element is positioned proximate to the exterior end of the cavity as a result of the electronic device being engaged with the accessory, wherein the first optical module is spaced at least the predetermined distance from the second optical module following engaging the electronic device with the accessory and the forming of the optical connection, and wherein the second optical module is positioned proximate to the exterior end of the cavity.

22. The electronic device as recited in claim 21, wherein the cavity is a first cavity, the electronic device further comprising at least one second cavity formed in the device housing, the second cavity opening through the device surface at an exterior end of the second cavity;

and

a connector element located within the second cavity, the connector element having a contact surface, the connector element movable between a retracted position in which the contact surface is located at a predetermined distance from the exterior end of the second cavity, and an extended position for contacting the contact surface with an external contact element on the-accessory positioned proximate to the exterior end of the second cavity to form an electrical connection between the connector element and the external contact element as a result of the electronic device being engaged with the accessory.

23. The electronic device as recited in claim 22, wherein:

the connector element is constructed, at least in part, from a ferromagnetic material; and

the connector element is movable to the extended position under the influence of a magnetic field exerted from the external contact element.

24. The electronic device as recited in claim 22, wherein there are at least two second cavities and connector elements for transferring electrical power between the electronic device and the accessory, while the optical connection enables transfer of data.

25. The electronic device as recited in claim 22, further comprising a mechanical actuator connected to the connector element that extends the connector element into contact with the external contact element when the external contact element is positioned proximate to the exterior end of the second cavity.

26. The electronic device as recited in claim 22, further comprising an actuator having a motive element for extending the connector element into contact with the external contact element.

27. The electronic device as recited in claim 21, wherein the cavity is a first cavity, the electronic device further comprising:

at least one second cavity, the second cavity opening through the device surface at an exterior end of the second cavity;

a connector element located within the second cavity, the connector element having a contact surface, the connector element movable between a retracted position in which the contact surface is located at a predetermined distance from the exterior end of the second cavity, and an extended position for contacting the contact surface with an external contact element on the accessory positioned proximate to the exterior end of the second cavity to form an electrical connection between the connector element and the external contact element as a result of the electronic device being engaged with the accessory, wherein;

engaging the electronic device with the accessory by sliding the electronic device and the accessory together in a direction transverse to a bore of the cavity positions the external contact element proximate to the exterior end of the cavity and causes the connector element to extend to form the electrical connection between the connector element and the external contact element, and causes the first optical module to be aligned with a second optical module mounted in the accessory to form an optical connection between the first optical module and the second optical module.

28. The electronic device as recited in claim 27, wherein:

the contact surface of the connector element is a hemispherical contact surface; and

the external contact element includes a matching concave contact area to receive and center the hemispherical contact surface within the concave contact area.

29. The electronic device as recited in claim 27, further comprising a magnetic retaining element that exerts a magnetic field for retracting the connector element to the retracted position when the accessory is disengaged from the electronic device.

30. The electronic device as recited in claim 29, wherein the magnetic retaining element includes an electromagnet.

31. An electronic device comprising:

a device housing including a device surface;

a cavity formed in the device housing, the cavity having an interior end and an exterior end, the cavity opening through the device surface at the exterior end of the cavity, wherein a bore of the cavity includes a lining of lubricious non-conducting material between the interior end and the exterior end;

a connector element located within the cavity, the connector element having a contact surface, wherein

the connector element is movable within the lining of the cavity, under influence of a magnetic field, from a retracted position, in which the contact surface is located at a distance from the exterior end of the cavity, to an extended position in which the contact surface contacts an external contact element positioned proximate to the exterior end of the cavity to form an electrical connection between the connector element and the external contact element;

the connector element is constructed, at least in part, having a core of a ferromagnetic material with a conductive outer coating at least at the contact surface; and

the magnetic field is exerted by a magnetic core of the external contact element; and

a retaining element for retracting the connector element to the retracted position when the external contact element is removed from proximity to the exterior end of the cavity.

32. The electronic device as recited in claim 31, wherein:

the retaining element is magnetic; and

a first magnetic field exerted by the external contact element is greater than a second magnetic field exerted by the magnetic retaining element.

33. The electronic device as recited in claim 31, wherein the retaining element is a coil spring, the electronic device further comprising a base at the interior end of the cavity, wherein the base and the coil spring prevent the connector element from retracting into the cavity past the predetermined distance.

34. The electronic device as recited in claim 31, wherein:

the contact surface of the connector element is a hemispherical contact surface; and

the external contact element includes a matching concave contact area to receive and center the hemispherical contact surface within the concave contact area.

35. The electronic device as recited in claim 31, wherein:

the electronic device is configured to engage with an accessory including the external contact element to position the external contact element proximate to the exterior end of the cavity; and

engaging the electronic device with the accessory causes the connector element to automatically extend from the retracted position to form the electrical connection between the connector element and the external contact element.

36. The electronic device as recited in claim 31, wherein:

the cavity is a first cavity, the electronic device further comprising a first optical module mounted in a second cavity fixed at a distance from an exterior end of the second cavity, the first optical module positioned for alignment with a second optical module mounted in an external element when the external element is positioned proximate to the exterior end of the second cavity to form an optical connection between the first optical module and the second optical module; and

the first optical module is spaced at least the distance from the second optical module following positioning of the second optical module proximate to the exterior end of the second cavity.

37. The electronic device as recited in claim 36, wherein the electronic device is configured to engage with an accessory including the external contact element and the second optical module to position the external contact element proximate to the exterior end of the first cavity and the external element proximate to the exterior end of the second cavity when the electronic device is engaged with the accessory.