Pretreated densified biomass products

• US 8,673,031 B2
• Filed: 08/24/2010
• Issued: 03/18/2014
• Est. Priority Date: 08/24/2009
• Status: Active Grant

• Current Assignee: The Board of Trustees of Michigan State University (Michigan State University)
• Original Assignee: The Board of Trustees of Michigan State University (Michigan State University)
• Inventors: Dale, Bruce E., Ritchie, Bryan, Marshall, Derek
• Primary Examiner(s): Toomer, Cephia D
• Application Number:
  US13/202,011
• Publication Number:
  US 20110300269A1
• Time in Patent Office: 1,302 Days
• Field of Search: 445/89, 44593-596, 446/05
• US Class Current: 44/589
• CPC Class Codes: A23K 10/37 from waste material from hydrolysates of wood or straw A23K10/32; from molasses A23K10/33
• CPC Class Codes: C10L 5/363 Pellets or granulates
• CPC Class Codes: C10L 5/44 on vegetable substances
• CPC Class Codes: D21B 1/021 by chemical means
• CPC Class Codes: Y02E 50/10 Biofuels, e.g. bio-diesel
• CPC Class Codes: Y02E 50/30 Fuel from waste, e.g. synthetic alcohol or diesel
• CPC Class Codes: Y02P 60/87 Re-use of by-products of food processing for fodder production
• CPC Class Codes: Y10T 428/2938 Coating on discrete and individual rods, strands or filaments

Abstract

A product comprising at least one densified biomass particulate of a given mass having no added binder and comprised of a plurality of lignin-coated plant biomass fibers is provided, wherein the at least one densified biomass particulate has an intrinsic density substantially equivalent to a binder-containing densified biomass particulate of the same given mass and h a substantially smooth, non-flakey outer surface. Methods for using and making the product are also described.

Claims

1. A product comprising:

at least one densified biomass particulate having no added binder and comprised of a plurality of plant biomass fibers completely coated with lignin, with at least some of the plurality of biomass fibers also coated with hemicellulose and containing trace amounts of ammonia, wherein the at least one densified biomass particulate has an intrinsic density substantially equivalent to a binder-containing densified biomass particulate and has a substantially smooth, non-flakey outer surface, further wherein the at least one densified biomass particulate has an increased resistance to deformation, an increased resistance to degradation, an improved shelf life, or a combination thereof, and is at least 21% harder with at least 20% less variability in hardness as compared to the binder-containing densified biomass particulate.

2. The product of claim 1 wherein the at least one densified biomass particulate having no added binder has a substantially rectangular shape or a substantially cylindrical shape.

3. The product of claim 1 wherein the plurality of biomass fibers are corn stover fibers, switchgrass fibers, prairie cord grass fibers, or combinations thereof.

4. The product of claim 1 wherein the at least one densified biomass particulate having no added binder is a plurality of densified biomass particulates of a given number, each having no added binder, wherein the plurality of densified biomass particulates has an increased flowability, a greater bulk density, or a combination thereof, as compared with a plurality of binder-containing densified biomass particulates of the same given number.

5. The product of claim 1 wherein the trace amounts of ammonia are from an ammonia pretreatment of the plurality of plant biomass fibers.

6. The product of claim 5 wherein the ammonia pretreatment is a liquid ammonia fiber expansion (AFEX) pretreatment or a gaseous AFEX pretreatment.