Electrode assembly having stable lead-tap joint and electrochemical cell containing them

• US 8,673,476 B2
• Filed: 07/14/2007
• Issued: 03/18/2014
• Est. Priority Date: 07/18/2006
• Status: Active Grant

• Current Assignee: LG Energy Solution Limited (LG Corporation)
• Original Assignee: LG Chem Limited (LG Corporation)
• Inventors: Ryu, Ji Heon, Choi, Jeong Hee, Yoo, Kwangho, Shin, Youngjoon
• Primary Examiner(s): Ruddock, Ula C
• Assistant Examiner(s): BARROW, AMANDA J
• Application Number:
  US12/309,506
• Publication Number:
  US 20090305134A1
• Time in Patent Office: 2,439 Days
• Field of Search: 429/65, 429/121, 429/122, 429/161, 429/162, 361/531
• US Class Current: 429/121
• CPC Class Codes: H01M 10/0436 Small-sized flat cells or batteries for portable equipment
• CPC Class Codes: H01M 10/0585 of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
• CPC Class Codes: H01M 50/124 having a layered structure
• CPC Class Codes: H01M 50/54 Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

Disclosed herein is a stacking or stacking/folding type electrode assembly of a cathode/separator/anode structure, wherein the electrode assembly is constructed in a structure in which tabs (electrode tabs), having no active material applied thereto, protrude from electrode plates constituting the electrode assembly, electrode leads are located at one-side ends of the stacked electrode tabs such that the electrode leads are electrically connected to the electrode tabs, and the electrode leads, joined to the electrode tabs, have rounded ends. An electrochemical cell including the electrode assembly is also disclosed.

Claims

1. A stacking or stacking/folding electrode assembly of a cathode/separator/anode structure, wherein the electrode assembly is constructed in a structure comprising:

electrode tabs having no active material applied thereto, protruding along a first direction from electrode plates constituting the electrode assembly, and

electrode leads located at a side of the electrode tabs such that the electrode leads are electrically connected to the electrode tabs, which are stacked along a second direction substantially perpendicular to the first direction, and when viewing the electrode leads from above along the second direction, the electrode leads, joined to the electrode tabs, each have first and second ends spaced apart along the first direction, top and bottom surfaces spaced apart along the second direction, and opposite sides, the opposite sides connecting the first and second ends and connecting the top and bottom surfaces,

wherein intersections between the first and second ends and the opposite sides of the electrode leads are rounded when viewing the electrode leads from above along the second direction and intersections between the opposite sides and the top and bottom surfaces of the electrode leads are rounded when viewing a vertical section of the electrode leads along the first direction,

wherein the intersections between the first and second ends and the opposite sides of the electrode leads are rounded with a radius having a size equivalent to 1/20 to ⅓

a width of the electrode leads between the opposite sides, and

wherein the intersections between the opposite sides and the top and bottom surfaces of the electrode leads are rounded with a radius having a size equivalent to ⅕

to ½

the width of the electrode leads.

2. The electrode assembly according to claim 1, wherein the intersections of the electrode leads are rounded by a mechanical or chemical process.

3. The electrode assembly according to claim 1, wherein the electrode leads are made of a metal plate.

4. The electrode assembly according to claim 3, wherein the metal plate is one or more selected from a group consisting of an aluminum plate, a copper plate, a nickel plate, a copper plate coated with nickel, and stainless steel plate.

5. An electrochemical cell including an electrode assembly according to claim 1.

6. The electrochemical cell according to claim 5, wherein the electrochemical cell is a secondary battery or a capacitor.

7. The electrochemical cell according to claim 6, wherein the secondary battery is constructed in a structure in which an electrode assembly is mounted in a battery case made of a laminate sheet including a metal layer and a resin layer in a sealed state.

8. A battery pack comprising the electrochemical cell according to claim 7, including the secondary battery as a unit cell.

9. A battery pack comprising the electrochemical cell according to claim 5 as a unit cell.

10. A stacking or stacking/folding electrode assembly of a cathode/separator/anode structure, wherein the electrode assembly is constructed in a structure comprising:

electrode tabs having no active material applied thereto, protruding along a first direction from electrode plates constituting the electrode assembly, and

electrode leads located at a side of the electrode tabs such that the electrode leads are electrically connected to the electrode tabs, which are stacked along a second direction substantially perpendicular to the first direction, and when viewing the electrode leads from above along the second direction, the electrode leads, joined to the electrode tabs, each have first and second ends spaced apart along the first direction, top and bottom surfaces spaced apart along the second direction, and opposite sides, the opposite sides connecting the first and second ends and connecting the top and bottom surfaces,

wherein intersections between the first and second ends and the opposite sides of the electrode leads are rounded when viewing the electrode leads from above along the second direction,

wherein the intersections are rounded with a radius having a size equivalent to ⅕

to ½

the width of the electrode leads between the opposite sides.

11. The electrode assembly according to claim 10, wherein the intersections of the electrode leads are rounded by a mechanical or chemical process.

12. The electrode assembly according to claim 10, wherein the electrode leads are made of a metal plate.

13. The electrode assembly according to claim 12, wherein the metal plate is one or more selected from a group consisting of an aluminum plate, a copper plate, a nickel plate, a copper plate coated with nickel, and a stainless steel plate.

14. An electrochemical cell including an electrode assembly according to claim 10.

15. The electrochemical cell according to claim 14, wherein the electrochemical cell is a secondary battery or a capacitor.

16. The electrochemical cell according to claim 15, wherein the secondary battery is constructed in a structure in which an electrode assembly is mounted in a battery case made of a laminate sheet including a metal layer and a resin layer in a sealed state.

17. A battery pack comprising the electrochemical cell according to claim 16, including the secondary battery as a unit cell.

18. A battery pack comprising the electrochemical cell according to claim 14 as a unit cell.