Hybrid vehicle having multi-mode controller

• US 8,676,414 B2
• Filed: 12/22/2008
• Issued: 03/18/2014
• Est. Priority Date: 12/27/2007
• Status: Active Grant

• Current Assignee: BYD Company Limited
• Original Assignee: BYD Company Limited
• Inventors: Luo, HongBing, Zhou, XuGuang, Tang, XiaoHua, Zhang, XinXin, Luo, Ting
• Primary Examiner(s): Badii, Behrang
• Assistant Examiner(s): Edwards, Jerrah
• Application Number:
  US12/341,713
• Publication Number:
  US 20090171522A1
• Time in Patent Office: 1,912 Days
• Field of Search: 180/65.1, 701/113
• US Class Current: 701/22
• CPC Class Codes: B60K 1/02 comprising more than one electric motor
• CPC Class Codes: B60K 6/387 Actuated clutches, i.e. clutches engaged or disengaged by electric, hydraulic or mechanical actuating means
• CPC Class Codes: B60K 6/405 Housings
• CPC Class Codes: B60K 6/442 Series-parallel switching type
• CPC Class Codes: B60L 2240/421 Speed
• CPC Class Codes: B60L 2240/441 Speed
• CPC Class Codes: B60W 10/02 including control of driveline clutches
• CPC Class Codes: B60W 10/06 including control of combustion engines
• CPC Class Codes: B60W 10/08 including control of electric propulsion units, e.g. motors or generators
• CPC Class Codes: B60W 10/26 for electrical energy, e.g. batteries or capacitors
• CPC Class Codes: B60W 20/00 Control systems specially adapted for hybrid vehicles hybrid vehicle design, B60K6/00; electric vehicles B60L
• CPC Class Codes: B60W 20/40 Controlling the engagement or disengagement of prime movers, e.g. for transition between prime movers power-up or power-down of the driveline B60W30/192
• CPC Class Codes: B60W 2510/0638 Engine speed
• CPC Class Codes: B60W 2510/081 Speed
• CPC Class Codes: F16D 2500/1024 combined with hydraulic actuation
• CPC Class Codes: F16D 2500/1066 Hybrid
• CPC Class Codes: F16D 2500/3024 Pressure
• CPC Class Codes: F16D 2500/30401 On-off signal indicating the engage or disengaged position of the clutch
• CPC Class Codes: F16D 2500/7027 Engine speed
• CPC Class Codes: F16D 2500/70406 Pressure
• CPC Class Codes: F16D 2500/7041 : Position
• CPC Class Codes: F16D 3/66 : the elements being metallic, e.g. in the form of coils
• CPC Class Codes: F16D 48/02 : Control by fluid pressure
• CPC Class Codes: Y02T 10/62 : Hybrid vehicles
• CPC Class Codes: Y02T 10/64 : Electric machine technologies in electromobility
• CPC Class Codes: Y10S 903/912 : Drive line clutch
• CPC Class Codes: Y10S 903/946 : Characterized by control of driveline clutch

Abstract

A hybrid vehicle includes a multi-mode power system. The power system includes a battery, an electrical power input, a first motor/generator, a second motor/generator, and a clutch. A first operating mode is defined by deactivation of the internal combustion engine and the operation of the vehicle by electrical force provided from the battery to the second motor/generator. In a second operating mode, activation of the internal combustion engine generates electrical power by providing rotational force to the first motor/generator. In a third operating mode, engagement of the clutch couples the internal combustion engine and the second motor/generator to provide rotational force to the wheels. In a fourth operating mode, engagement of the clutch couples the internal combustion engine with the second motor/generator, and the first motor/generator further provides rotational force to the wheels.

Claims

1. A hybrid vehicle having a power system with multi-mode power capability, the power system comprising:

a battery system for receiving, storing and providing electrical power;

an electrical power input for accepting electrical power from an external source;

an internal combustion engine configured to provide rotational power to a flywheel;

a first motor/generator having a hollow rotor shaft rotatably coupled to the flywheel by a torsional coupling, the hollow rotor shaft causing the first motor/generator to rotate in unison with the engine and being non-disengagable from the engine, and adapted to provide rotational force to the internal combustion engine to start the internal combustion engine, and adapted to receive rotational force from the internal combustion engine to generate electrical power;

a second motor/generator rotatably coupled to at least one wheel of the vehicle, and adapted to provide rotational force to the at least one wheel when receiving electrical power, and adapted to generate electrical power when receiving rotational force from the at least one wheel;

a selectively engagable clutch disposed between the flywheel and the first motor/generator configured to fixedly couple the flywheel with the hollow rotor shaft of the first motor/generator so that the hollow rotor shaft rotates in unison with the flywheel, and configured to selectively engage and disengage the internal combustion engine rotating in unison with the first motor/generator, from the second motor/generator to provide additional rotational force to the at least one wheel when the clutch is engaged;

a mode selection switch configured to permit a driver to select between a first operating mode and a second operating mode;

the first operating mode defined by deactivation of the internal combustion engine and operation of the vehicle by electrical power provided from the battery to the second motor/generator;

the second operating mode defined by the activation of the internal combustion engine to provide rotational force to the first motor/generator to generate electrical power to charge the battery system and/or provide additional electrical power to the second motor/generator; and

a control system configured to control the electrical power provided to the battery system by the first motor/generator, by the second motor/generator and/or by the external source, the control system configured to control;

the starting and stopping of the internal combustion engine;

the first motor/generator to provide rotational force to the internal combustion engine or receive rotational force from the internal combustion engine; and

the second motor/generator to provide rotational force to the at least one wheel or accept rotational force from the at least one wheel.

2. The vehicle of claim 1, further comprising a selectively engagable clutch configured to couple the internal combustion engine to the second motor/generator to provide additional rotational force to the at least one wheel when the clutch is engaged.

3. The vehicle of claim 2, wherein the control system is configured to initiate a third operating mode in response to a demand for increased rotational force to the at least one wheel, in which third mode, the clutch is engaged and the internal combustion engine and the second motor/generator provide rotational force to the at least one wheel.

4. The vehicle of claim 2, wherein the control system is configured to initiate a fourth operating mode in response to demand for increased rotational force to the at least one wheel, in which fourth mode, the clutch is engaged and the internal combustion engine, the first generator/motor, and the second motor/generator all provide rotational force to the at least one wheel.

5. The vehicle of claim 1, further comprising an indicator configured to notify the driver as to the operating mode.

6. The vehicle of claim 1, wherein the battery system is adapted to store electrical power to permit the vehicle to operate in the first operating mode for at least 50 km.

7. The vehicle of claim 1 wherein the battery system is adapted to store sufficient electrical power for the vehicle to run in the first mode for at least 100 km.

8. The vehicle of claim 1, wherein the control system includes a mode selection override, whereby the second mode is automatically selected when a battery capacity power level drops below a predetermined level.

9. The vehicle of claim 8, wherein the predetermined level is between about 10 percent and about 40 percent of battery storage capacity.

10. The vehicle of claim 9, wherein the predetermined level is about 30 percent of the battery storage capacity.

11. The vehicle of claim 1, wherein the battery system comprises a plurality of lithium polymer cells comprised of LiFePO₄.