Rotary impact tool

• US 8,678,106 B2
• Filed: 01/14/2010
• Issued: 03/25/2014
• Est. Priority Date: 03/10/2009
• Status: Active Grant

• Current Assignee: Makita Corporation
• Original Assignee: Makita Corporation
• Inventors: Matsunaga, Yutaka, Yamamoto, Hirokatsu, Hayashi, Katsuna, Ichikawa, Yoshitaka
• Primary Examiner(s): Smith, Scott A.
• Application Number:
  US13/203,936
• Publication Number:
  US 20110315417A1
• Time in Patent Office: 1,531 Days
• Field of Search: 173/2, 173/4, 173/176, 173/178, 173/181, 173/183, 173/217, 173/109, 173/93, 173/93.5, 173/216, 173/48, 73/110.4, 73/120.1, 73/350.9, 738/622.3, 814/67, 814/69
• US Class Current: 173/176
• CPC Class Codes: B25B 21/008 with automatic change-over from high speed-low torque mode to low speed-high torque mode
• CPC Class Codes: B25B 21/02 with means for imparting impact to screwdriver blade or nut socket
• CPC Class Codes: B25B 21/026 Impact clutches
• CPC Class Codes: B25B 23/14 Arrangement of torque limiters or torque indicators in wrenches or screwdrivers couplings for transmitting rotation or clutches F16D; devices for measuring torque per se G01L
• CPC Class Codes: B25B 23/147 specially adapted for electrically operated wrenches or screwdrivers

Abstract

A rotary impact tool includes: a hammer rotating by receiving a rotational force of a motor; an anvil rotating by receiving a rotational force of the hammer; and an end tool attached to the anvil, the rotary impact tool being constructed such that when a torque of a value not less than a predetermined value is applied to the anvil from the outside, the hammer is disengaged from the anvil to rotate idle and applies an impact to the anvil in a rotational direction after rotating idle by a predetermined angle, the rotary impact tool including an impact detector configured to detect impacts and a speed switching device configured to switch the rotational speed of the motor, and when the impact detector detects an impact during rotation of the anvil in a tightening direction, the speed switching device switches the rotational speed of the motor from a normal speed to a low speed.

Claims

1. A rotary impact tool for use with a motor, comprising:

a hammer configured to rotate by receiving a rotational force of the motor;

an anvil configured to rotate by receiving a rotational force of the hammer;

an end tool attached to the anvil, such that if a torque of a value not less than a predetermined value is applied to the anvil from the outside via the end tool, then the hammer is disengaged from the anvil to rotate idle and applies an impact to the anvil in a rotational direction after rotating idle by a predetermined angle;

an impact detection device configured to detect impacts;

a main switch configured to adjust the rotating speed of the motor according to a pulling amount of a trigger; and

a speed switching device configured to switch the rotational speed of the motor between a low speed mode and a high speed mode,

wherein both in the low speed mode and the high speed mode, the rotational speed of the motor is adjusted according to the pulling amount of the trigger;

wherein the rotational speed in the high speed mode is higher than the rotational speed in the low speed mode when the trigger is pulled by the same amount; and

wherein if the impact detection device detects start of impact during rotation of the anvil in a tightening direction while the motor rotates in the high speed mode, then the speed switching device switches the high speed mode to the low speed mode.

2. The rotary impact tool according to claim 1, further comprising a speed adjusting mechanism capable of adjusting the rotational speed in the low speed mode between a plurality of different values.

3. The rotary impact tool according to claim 1, wherein the impact detection device comprises one of a piezoelectric sensor and an acceleration sensor.

4. The rotary impact tool according to claim 1, wherein during the rotation of the anvil in a direction opposite to the tightening direction while the motor rotates in the high speed mode, the speed switching device does not switch the rotational speed of the motor from the high speed mode to the low speed mode even in the case that the impact detection device detects an impact.

5. The rotary impact tool according to claim 1, wherein the impact detection device is configured to detect an impact based on a change in the rotational speed or a current of the motor.

6. A rotary impact tool for use with a motor, comprising:

a hammer configured to rotate by receiving a rotational force of the motor;

an anvil configured to rotate by receiving a rotational force of the hammer, such that if a torque of a value not less than a predetermined value is applied to the anvil from the outside, then the hammer is disengaged from the anvil to rotate idle and applies an impact to the anvil in a rotational direction after rotating idle by a predetermined angle;

an end tool attached to the anvil;

a main switch adjusting the rotating speed of the motor according to a pulling amount of a trigger; and

a speed switching device configured to switch the rotational speed of the motor between a high speed mode and a low speed mode, so that the motor rotates in the low speed mode during the time when the hammer applies impacts to the anvil,

wherein both in the high speed mode and the low speed mode, the rotational speed of the motor is adjusted according to the pulling amount of the trigger by the main switch; and

wherein the rotational speed in the high speed mode is higher than the rotational speed in the low speed mode when the trigger is pulled by the same amount.

7. A rotary impact tool for use with a motor, comprising:

a hammer configured to rotate by receiving a rotational force of the motor;

an anvil configured to rotate by receiving a rotational force of the hammer, such that if a torque of a value not less than a predetermined value is applied to the anvil from the outside, then the hammer is disengaged from the anvil to rotate idle and applies an impact to the anvil in a rotational direction after rotating idle by a predetermined angle;

an end tool attached to the anvil;

a control circuit adjusting the rotating speed of the motor according to a pulling amount of a trigger; and

a speed switching device coupled to the control circuit and configured to switch the rotational speed of the motor between a high speed mode and a low speed mode, so that the motor rotates in the low speed mode during the time when the hammer applies impacts to the anvil,

wherein both in the high speed mode and the low speed mode, the rotational speed of the motor is adjusted according to the pulling amount of the trigger; and

wherein the rotational speed in the high speed mode is higher than the rotational speed in the low speed mode when the trigger is pulled by the same amount.