Rotation knobs for surgical instruments

• US 8,679,098 B2
• Filed: 09/13/2011
• Issued: 03/25/2014
• Est. Priority Date: 09/13/2011
• Status: Expired

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Hart, Keir
• Primary Examiner(s): ROANE, AARON F
• Application Number:
  US13/231,643
• Publication Number:
  US 20130066303A1
• Time in Patent Office: 924 Days
• Field of Search: 606/1
• US Class Current: 606/1
• CPC Class Codes: A61B 17/29 Forceps for use in minimally invasive surgery
• CPC Class Codes: A61B 18/14 Probes or electrodes therefor
• CPC Class Codes: A61B 2017/00424 ergonomic, e.g. fitting in fist
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/2901 Details of shaft
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft

Abstract

A surgical instrument includes a housing having a shaft extending therefrom. The housing includes a nose having a neck and a base that defines a diameter greater than that of the neck. A rotation knob has a distal end defining a first aperture and a proximal end defining a second aperture, the apertures cooperating to define a lumen extending through the rotation knob that is configured to receive the shaft. The first aperture defines a diameter that generally approximates a diameter of the shaft. The rotation knob is transitionable between an at-rest position and a flexed position. In the flexed position, the second aperture is expanded to permit passage of the base of the nose into an interior of the rotation knob. In the at-rest position, the second aperture generally approximates the diameter of the neck to rotatably engage the rotation knob about the nose with the shaft extending therethrough.

Claims

1. A surgical instrument, comprising:

a housing having a shaft extending distally therefrom and defining a longitudinal axis, the housing including a nose disposed at a distal end thereof, the nose including a neck extending distally from the housing and a base disposed at a distal end of the neck, the base defining a diameter greater than a diameter of the neck; and

a rotation knob having a distal end defining a first aperture and a proximal end defining at least one second aperture, the first and second apertures cooperating to define a lumen extending longitudinally through the rotation knob that is configured to receive the shaft, the rotation knob flexible between an at-rest position and a flexed position, wherein, in the flexed position, the diameter of the second aperture is expanded from a first diameter to a second, larger diameter to permit passage of the base of the nose through the second aperture and into an interior of the rotation knob, and wherein, in the at-rest position, the second aperture defines the first diameter to rotatably engage the proximal end of the rotation knob about the nose with the shaft extending through the lumen of the rotation knob.

2. The surgical instrument according to claim 1, wherein the rotation knob includes at least one protrusion extending into the interior thereof, the at least one protrusion configured to engage the shaft to engage the rotation knob and the shaft to one another.

3. The surgical instrument according to claim 1, wherein the rotation knob includes a retaining ring configured to bias the rotation knob towards the at-rest position.

4. The surgical instrument according to claim 1, wherein the retaining ring includes an interruption defined therein to permit expansion of the retaining ring for transitioning the rotation knob between the at-rest and flexed positions.

5. The surgical instrument according to claim 3, wherein the rotation knob includes first and second pairs of proximal support walls, each pair of proximal support walls cooperating to define one of the at least one second apertures therethrough.

6. The surgical instrument according to claim 5, wherein the retaining ring is disposed between the first and second pairs of proximal support walls.

7. The surgical instrument according to claim 1, wherein the rotation knob includes a plurality of alternating flanges and recesses disposed on the outer periphery thereof, the alternating flanges and recesses configured to facilitate grasping and rotating the rotation knob.

8. The surgical instrument according to claim 1, wherein an outer distal corner of the base of the nose defines an angled surface configured to facilitate flexing of the rotation knob from the at-rest position to the flexed position to permit passage of the base through the second aperture.

9. The surgical instrument according to claim 1, wherein the rotation knob is monolithically formed as a single component.

10. The surgical instrument according to claim 1, wherein the housing is formed from first and second housing parts and wherein, when engaged about the nose of the housing, the rotation knob helps maintain the engagement of the first and second housing parts to one another.

11. A surgical instrument, comprising:

a housing having a shaft extending distally therefrom and defining a longitudinal axis, the housing including a nose disposed at a distal end thereof, the nose including a neck extending distally from the housing and a base disposed at a distal end of the neck, the base defining a diameter greater than a diameter of the neck; and

a rotation knob having a distal end defining a first aperture and a plurality of radially-spaced fingers extending proximally from a proximal end of the rotation knob, the fingers each including a radially inwardly-extending tab disposed at a free end thereof, the tabs cooperating to define a second aperture, the first and second apertures cooperating to define a lumen extending longitudinally through the rotation knob that is configured to receive the shaft, the rotation knob flexible between an at-rest position and a flexed position, wherein, in the flexed position, the fingers are flexed radially outwardly to expand a diameter of the second aperture from a first diameter to a second, larger diameter, to permit passage of the base of the nose through the second aperture and into an interior of the rotation knob, and wherein, in the at-rest position, the second aperture defines the first diameter for rotatably engaging the tabs of the fingers of the rotation knob about the nose with the shaft extending through the lumen of the rotation knob.

12. The surgical instrument according to claim 11, wherein the rotation knob includes at least one protrusion extending into the interior thereof, the at least one protrusion configured to engage the shaft to engage the rotation knob and the shaft to one another.

13. The surgical instrument according to claim 11, wherein the fingers are biased towards the at-rest position.

14. The surgical instrument according to claim 11, wherein the rotation knob is monolithically formed as a single component.

15. The surgical instrument according to claim 11, wherein the housing is formed from first and second housing parts and wherein, when engaged about the nose of the housing, the rotation knob helps maintains the engagement of the first and second housing parts to one another.