Load control device for a light-emitting diode light source

• US 8,680,787 B2
• Filed: 03/09/2012
• Issued: 03/25/2014
• Est. Priority Date: 03/15/2011
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Veskovic, Dragan
• Primary Examiner(s): Le, Don
• Application Number:
  US13/416,741
• Publication Number:
  US 20130063047A1
• Time in Patent Office: 746 Days
• Field of Search: 315/200.R, 315/209.R, 315/209, 315/224, 315/246, 315/291, 315307-309
• US Class Current: 315/307
• CPC Class Codes: H05B 45/14 using electrical feedback from LEDs or from LED modules
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/375 using buck topology
• CPC Class Codes: H05B 45/38 using boost topology
• CPC Class Codes: H05B 45/385 using flyback topology
• CPC Class Codes: H05B 45/44 with an active control inside an LED matrix

Abstract

An LED driver for controlling the intensity of an LED light source includes a power converter circuit for generating a DC bus voltage, an LED drive circuit for receiving the bus voltage and controlling a load current through, and thus the intensity of, the LED light source, and a controller operatively coupled to the power converter circuit and the LED drive circuit. The LED drive circuit comprises a controllable-impedance circuit coupled in series with the LED light source. The controller adjusts the magnitude of the bus voltage to a target bus voltage and generates a drive signal for controlling the controllable-impedance circuit. To adjust the intensity of the LED light source, the controller controls the magnitudes of both the load current and the regulator voltage. The controller controls the magnitude of the regulator voltage by simultaneously maintaining the magnitude of the drive signal constant and adjusting the target bus voltage.

Claims

1. A load control device for controlling the intensity of an lighting load, the load control device comprising:

a power converter circuit operable to receive a rectified AC voltage and to generate a DC bus voltage;

a load control circuit operable to receive the bus voltage and to control the magnitude of a load current conducted through the lighting load, the load control circuit comprising a controllable-impedance circuit adapted to be coupled in series with the lighting load; and

a controller operatively coupled to the power converter circuit for adjusting the magnitude of the bus voltage to a target bus voltage, so as to control the magnitude of a controllable-impedance voltage generated across the controllable-impedance circuit, the controller operatively coupled to the load control circuit for generating a drive signal for controlling the controllable-impedance circuit to thus adjust the magnitude of the load current through the lighting load;

wherein the controller is operable to control both the magnitude of the load current and the magnitude of the controllable-impedance voltage to adjust the intensity of the lighting load, the controller operable to control the magnitude of the controllable-impedance voltage by simultaneously maintaining the magnitude of the drive signal constant and adjusting the target bus voltage.

2. The load control device of claim 1, wherein the controller receives a controllable-impedance voltage feedback signal representative of the magnitude of the controllable-impedance voltage generated across the controllable-impedance circuit, the controller operable to adjust the target bus voltage in response to the controllable-impedance voltage feedback signal to thus adjust the magnitude of the controllable-impedance voltage.

3. The load control device of claim 2, wherein the controller receives a load current feedback signal representative of the average magnitude of the load current, the controller operable to control the controllable-impedance circuit in response to the load current feedback signal to adjust the magnitude of the load current to a target load current.

4. The load control device of claim 3, wherein the controller receives a bus voltage feedback signal representative of the magnitude of the bus voltage, the controller operable to control the power converter circuit in response to the bus voltage feedback signal to adjust the magnitude of the bus voltage to the target bus voltage.

5. The load control device of claim 4, wherein the controller generates a bus voltage control signal for controlling the power converter circuit, the controller operable to maintain the magnitude of the bus voltage control signal constant if line voltage is not present at an input terminal of the load control device.

6. The load control device of claim 3, wherein, if the magnitude of the load current is below a load current threshold and the magnitude of the controllable-impedance voltage is below a controllable-impedance voltage threshold, the controller maintains the magnitude of the drive signal constant, and increases the target bus voltage, so as to increase the magnitude of the controllable-impedance voltage.

7. The load control device of claim 3, wherein, if the magnitude of the load current is above a load current threshold and the magnitude of the controllable-impedance voltage is above a controllable-impedance voltage threshold, the controller maintains the magnitude of the drive signal constant, and decreases the target bus voltage, so as to decrease the magnitude of the controllable-impedance voltage.

8. The load control device of claim 3, wherein, if the magnitude of the load current and the magnitude of the controllable-impedance voltage are with predetermined limits, the controllers maintains the target bus voltage constant and controls the controllable-impedance circuit to adjust the magnitude of the load current to the target load current.

9. The load control device of claim 2, wherein the controller is operable to adjust the target bus voltage if the bus voltage is in a steady state condition.

10. The load control device of claim 9, wherein the controller is operable to adjust the target bus voltage if the magnitude of the bus voltage is within predetermined limits with respect to the target bus voltage.

11. The load control device of claim 2, wherein the controller is operable to adjust the target bus voltage if line voltage is present at an input terminal of the load control device.

12. The load control device of claim 1, wherein the controllable-impedance circuit comprises a linear regulator.

13. The load control device of claim 12, wherein the linear regulator comprises a regulation transistor adapted to be coupled in series with the lighting load, the control circuit operable to control the regulation transistor to operate in the linear region to thus control the magnitude of the load current conducted through the lighting load.

14. The load control device of claim 13, wherein the load control circuit comprises a sample and hold circuit coupled to the regulation transistor for receiving the voltage generated across the controllable-impedance circuit, and generating a controllable-impedance voltage feedback signal representative of the voltage generated across the regulation transistor, the feedback signal representative of the magnitude of the voltage generated across the linear regulator when the regulation transistor is conductive.

15. The load control device of claim 14, wherein, if the magnitude of the load current is below a load current threshold and the magnitude of the controllable-impedance voltage is below a controllable-impedance voltage threshold, the controller maintains the magnitude of the drive signal constant, and increases the target bus voltage, so as to increase the magnitude of the controllable-impedance voltage.

16. The load control device of claim 15, wherein, if the magnitude of the load current is above a load current threshold and the magnitude of the controllable-impedance voltage is above a controllable-impedance voltage threshold, the controller maintains the magnitude of the drive signal constant, and decreases the target bus voltage, so as to decrease the magnitude of the controllable-impedance voltage.

17. The load control device of claim 13, wherein the controller is operable to adjust the target bus voltage if the magnitude of the controllable-impedance voltage is below a minimum controllable-impedance voltage threshold or above a maximum controllable-impedance voltage threshold.

18. The load control device of claim 17, wherein the controller is operable to adjust the maximum controllable-impedance voltage threshold in response to the load current feedback signal, such that the power dissipated in the regulation transistor is limited to a predetermined constant maximum power.

19. The load control device of claim 1, wherein the lighting load comprises an LED light source and the load control circuit comprises an LED drive circuit.

20. The load control device of claim 1, wherein the controller is operable to adjust the target bus voltage if the magnitude of the controllable-impedance voltage is below a minimum controllable-impedance voltage threshold or above a maximum controllable-impedance voltage threshold.

21. An LED driver for controlling the intensity of an LED light source, the LED driver comprising:

a power converter circuit operable to receive a rectified AC voltage and to generate a DC bus voltage;

an LED drive circuit operable to receive the bus voltage and to control the magnitude of a load current conducted through the LED light source to thus control the intensity of the LED light source, the LED drive circuit comprising a controllable-impedance circuit adapted to be coupled in series with the LED light source; and

a controller operatively coupled to the power converter circuit for adjusting the magnitude of the bus voltage to a target bus voltage, so as to control the magnitude of a regulator voltage generated across the controllable-impedance circuit, the controller operatively coupled to the LED drive circuit for generating a drive signal for controlling the controllable-impedance circuit to thus adjust the magnitude of the load current through the LED light source;

wherein, if the magnitude of the load current is below a load current threshold and the magnitude of the regulator voltage is below a regulator voltage threshold, the controller maintains the magnitude of the drive signal constant, and increases the target bus voltage, so as to increase the magnitude of the regulator voltage.

22. An LED driver for controlling the intensity of an LED light source, the LED driver comprising:

a power converter circuit operable to receive a rectified AC voltage and to generate a DC bus voltage;

an LED drive circuit operable to receive the bus voltage and to control the magnitude of a load current conducted through the LED light source to thus control the intensity of the LED light source, the LED drive circuit comprising a controllable-impedance circuit adapted to be coupled in series with the LED light source; and

a controller operatively coupled to the power converter circuit for adjusting the magnitude of the bus voltage to a target bus voltage, so as to control the magnitude of a regulator voltage generated across the controllable-impedance circuit, the controller operatively coupled to the LED drive circuit for generating a drive signal for controlling the controllable-impedance circuit to thus adjust the magnitude of the load current through the LED light source;

wherein, if the magnitude of the load current is above a load current threshold and the magnitude of the regulator voltage is above a regulator voltage threshold, the controller maintains the magnitude of the drive signal constant, and decreases the target bus voltage, so as to decrease the magnitude of the regulator voltage.