Systems and methods for making and using improved connectors for electrical stimulation systems

• US 8,682,439 B2
• Filed: 03/26/2012
• Issued: 03/25/2014
• Est. Priority Date: 04/08/2011
• Status: Active Grant

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Inventors: DeRohan, Robert, Pandit, Aditya Vasudeo
• Primary Examiner(s): Manuel, George
• Assistant Examiner(s): PHAM, MINH DUC GIA
• Application Number:
  US13/430,270
• Publication Number:
  US 20120259386A1
• Time in Patent Office: 729 Days
• Field of Search: 607/59, 607 36- 38
• US Class Current: 607/38
• CPC Class Codes: A61B 2018/00214 Expandable means emitting energy, e.g. by elements carried thereon
• CPC Class Codes: A61B 2018/0022 Balloons
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/0551 Spinal or peripheral nerve electrodes
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections
• CPC Class Codes: H01R 13/18 with the spring member surrounding the socket
• CPC Class Codes: H01R 2107/00 Four or more poles
• CPC Class Codes: H01R 2201/12 for medicine and surgery
• CPC Class Codes: H01R 24/58 Contacts spaced along longitudinal axis of engagement

Abstract

A connector for an implantable medical device includes a lumen extending from a port defined along a length of a connector housing. Axially-spaced-apart connector couplers are disposed along the lumen and are configured to couple to a proximal end of an inserted lead or lead extension. Each of the connector couplers includes a plurality of circumferentially-spaced-apart coupling members and at least one elastic member. The plurality of circumferentially-spaced-apart coupling members each have inner surfaces and outer surfaces. The inner surfaces of the coupling members are configured and arranged to couple to the proximal end of the lead or lead extension when the proximal end of the lead or lead extension is inserted into the lumen. The at least one elastic member couples the coupling members to one another such that a distance between the coupling members is expandable.

Claims

1. A connector for an implantable medical device, the connector comprising:

an elongated connector housing having a first end, a second end, and a length, the connector housing defining a port at the second end of the connector housing, the port configured and arranged for receiving a proximal end of a lead or lead extension;

a lumen that extends from the port along at least a portion of the length of the connector housing; and

a plurality of axially-spaced-apart connector couplers disposed along the lumen such that the connector couplers are each exposed within the lumen, the connector couplers configured and arranged for coupling to a proximal end of a lead or lead extension when the proximal end of the lead or lead extension is inserted into the lumen, wherein each of the connector couplers comprises

a plurality of circumferentially-spaced-apart coupling members each having an inner surface, an outer surface, a first end portion, and a second end portion opposite to the first end portion, wherein the plurality of coupling members comprises a first coupling member, wherein the inner surfaces of the coupling members are configured and arranged to couple to the proximal end of the lead or lead extension when the proximal end of the lead or lead extension is inserted into the lumen, and

a plurality of elastic members coupling the coupling members to one another such that a distance between the coupling members is expandable from a relaxed state to an expanded state, the plurality of elastic members comprising a first elastic member and a second elastic member;

wherein the first elastic member expandably attaches the first end portion of the first coupling member to a another coupling member of the plurality of coupling members;

wherein the second elastic member expandably attaches the second end portion of the first coupling member to another coupling member of the plurality of coupling members.

2. The connector of claim 1, wherein for each of the connector couplers the inner surfaces of the coupling members are connector contacts configured and arranged to electrically couple with a terminal of the lead or lead extension when the proximal end of the lead or lead extension is inserted into the lumen.

3. The connector of claim 1, wherein each of the plurality of elastic members comprises a coiled spring.

4. The connector of claim 1, wherein the outer surfaces of the coupling members define at least one groove, and wherein each of the plurality of elastic members comprises an elastic band at least partially disposed around the coupling members such that at least a portion of the elastic band is disposed in the at least one groove.

5. The connector of claim 1, wherein the coupling members are chamfered to facilitate insertion of the lead or lead extension into the lumen.

6. The connector of claim 1, further comprising a strain relief disposed at a first end of the connector housing.

7. The connector of claim 1, further comprising an end stop disposed at a first end of the connector housing.

8. The connector of claim 1, further comprising at least one connector flange extending outwardly tangentially from connector housing, the at least one connector flange providing a surface to couple the connector assembly to patient tissue.

9. The connector of claim 8, further comprising a retaining element for retaining a proximal end of the lead or lead extension when the proximal end of the lead or lead extension is inserted into the lumen, the retaining element defining an aperture configured and arranged to receive a fastener for coupling to the inserted lead or lead extension, wherein the aperture extends in a direction that is parallel to the at least one connector flange.

10. The connector of claim 8, wherein the at least one connector flange defines at least one connecting aperture extending completely through the at least one connector flange, the at least one connector aperture configured and arranged for receiving a fastener.

11. The connector of claim 8, wherein the at least one connector flange comprises at least one surface that defines at least one recess configured and arranged for promoting tissue ingrowth.

12. An electrical stimulating system comprising:

a lead comprising

a lead body with a proximal end, a distal end, and a longitudinal length,

a plurality of electrodes disposed on the distal end of the lead,

a plurality of terminals disposed on the proximal end of the lead, and

a plurality of conductors, each conductor electrically coupling at least one of the electrodes to at least one of the terminals;

a control module electrically coupled to the plurality of electrodes, the control module comprising

a housing, and

an electronic subassembly disposed in the housing;

a lead extension having a proximal end and a distal end, wherein, the proximal end of the lead extension is coupleable with the control module; and

the connector of claim 1 coupled to the distal end of the lead extension;

wherein the proximal end of the lead is configured and arranged for insertion into the port of the connector.

13. An electrical stimulating system comprising:

a lead comprising

a lead body with a proximal end, a distal end, and a longitudinal length,

a plurality of electrodes disposed on the distal end of the lead,

a plurality of terminals disposed on the proximal end of the lead, and

a plurality of conductors, each conductor electrically coupling at least one of the electrodes to at least one of the terminals;

a control module electrically coupled to the plurality of electrodes, the control module comprising

a housing, and

an electronic subassembly disposed in the housing;

the connector of claim 1 coupled to the control module;

wherein the proximal end of the lead is configured and arranged for insertion into the port of the connector.

14. The connector of claim 1, wherein the inner surfaces of each of the plurality of coupling members are electrically non-conductive.

15. The connector of claim 14, further comprising at least one conductive bead coupled to the electrically non-conductive inner surface of at least one of the plurality of coupling members.

16. The connector of claim 1, wherein the number coupling members is equal to the number of elastic members.

17. A connector assembly comprising:

the connector of claim 1; and

a lead configured and arranged for insertion into the lumen of the connector, the lead comprising

a lead body with a proximal end portion and a distal end portion,

a plurality of electrodes disposed along the distal end portion of the lead body,

a plurality of terminals disposed along the proximal end portion of the lead body, and

a plurality of conductors electrically coupling the plurality of electrodes to the plurality of terminals.

18. The connector of claim 17 wherein, for at least one of the plurality of connector couplers of the connector, when the plurality of elastic member is in the relaxed state, a distance separating the plurality of coupling members is less than a diameter of the lead.

20. The connector of claim 1, wherein the elastic sleeve is disposed over at least a portion of the elongated connector housing.

19. A connector for an implantable medical device, the connector comprising:

an elongated connector housing having a first end, a second end, and a length, the connector housing defining a port at the second end of the connector housing, the port configured and arranged for receiving a proximal end of a lead or lead extension;

a lumen that extends from the port along at least a portion of the length of the connector housing; and

a plurality of axially-spaced-apart connector couplers disposed along the lumen such that the connector couplers are each exposed within the lumen, the connector couplers configured and arranged for coupling to a proximal end portion of a lead or lead extension when the proximal end portion of the lead or lead extension is inserted into the lumen, wherein each of the connector couplers comprises

a plurality of circumferentially-spaced-apart coupling members each having inner surfaces and outer surfaces, wherein the inner surfaces of the coupling members are configured and arranged to couple to the proximal end portion of the lead or lead extension when the proximal end portion of the lead or lead extension is inserted into the lumen, and

an elastic sleeve disposed over the entire outer surface of each of the plurality of coupling members.