Monitoring system and methods for monitoring machines with same

• US 8,686,871 B2
• Filed: 05/13/2011
• Issued: 04/01/2014
• Est. Priority Date: 05/13/2011
• Status: Active Grant

• Current Assignee: Baker Hughes, a GE Company, LLC (Baker Hughes Company)
• Original Assignee: General Electric Company
• Inventors: Jensen, Raymond Verle, Hatch, Charles Terrance, Sheikman, Boris Leonid
• Primary Examiner(s): Mehmood, Jennifer
• Assistant Examiner(s): Casillashernandez, Omar
• Application Number:
  US13/107,725
• Publication Number:
  US 20120286966A1
• Time in Patent Office: 1,054 Days
• Field of Search: 340/384.1, 340/407.1, 340/691.1, 340/815.4, 235/385
• US Class Current: 340/691.1
• CPC Class Codes: G05B 19/4065 Monitoring tool breakage, life or condition
• CPC Class Codes: G05B 2219/2619 Wind turbines
• CPC Class Codes: G05B 2219/32014 Augmented reality assists operator in maintenance, repair, programming, assembly, use of head mounted display with 2-D 3-D display and voice feedback, voice and gesture command
• CPC Class Codes: G05B 2219/40544 Detect proximity of object
• CPC Class Codes: G05B 2223/06 Remote monitoring
• CPC Class Codes: G05B 23/0272 Presentation of monitored results, e.g. selection of status reports to be displayed; Filtering information to the user
• CPC Class Codes: G07C 3/08 Registering or indicating the production of the machine either with or without registering working or idle time
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A monitoring system for use with a system is provided. The monitoring system includes a data management system that includes a database configured to store data representative of at least one operating characteristic of at least one machine. A portable display assembly is coupled to the data management system and includes at least one sensor configured to detect the presence of the machine within a predefined distance from a portion of the display assembly. The display assembly also includes a communication interface that is coupled to the data management system and is configured to receive the data. Moreover, the display assembly includes a display media that is coupled to the communication interface for presenting an output representative of the data to a user of the display assembly such that the user is enabled to view historical data of the machine and/or monitor the machine in real-time.

Claims

1. A monitoring system for use with a system, the monitoring system comprising:

a data management system comprising a database configured to store data representative of at least one operating characteristic of at least one machine;

a portable display assembly coupled to the data management system, the portable display assembly comprising;

at least one sensor configured to detect the presence of the at least one machine within a predefined distance from a portion of the display assembly;

a communication interface coupled to the at least one sensor and to the data management system for receiving the data;

an image capturing device configured to capture at least one image of the at least one machine to enable identification of the machine based on the image; and

a display media coupled to the communication interface and configured to present to a user an output representative of the data and superimpose the output on the at least one image such that the user is able to view historical data and monitor real-time data of the at least one machine at a machine location.

2. The monitoring system of claim 1, further comprising at least one sensor assembly positioned proximate to the at least one machine and coupled to the data management system, wherein the at least one sensor assembly is configured to detect the at least one operating characteristic of the at least one machine and to transmit the at least one operating characteristic to the database.

3. The monitoring system of claim 1, wherein the at least one sensor comprises at least one of a global positioning system, a compass, and a tilt sensor.

4. The monitoring system of claim 1, wherein the portable display assembly is positioned against the body of the user such that the portable display assembly is movable with the user.

5. The monitoring system of claim 1, wherein the display media comprises at least one of at least one lens and at least one screen.

14. The monitoring system of claim 1, wherein the image capturing device comprises an infrared camera.

6. A system comprising:

at least one machine;

a monitoring system coupled to the at least one machine, wherein the monitoring system comprises;

a data management system comprising a database configured to store data representative of at least one operating characteristic of the at least one machine;

a portable display assembly coupled to the data management system, the portable display assembly comprising;

at least one sensor configured to detect the presence of the at least one machine within a predefined distance from a portion of the portable display assembly;

a communication interface coupled to the at least one sensor and to the data management system for receiving the data;

an image capturing device configured to capture at least one image of the at least one machine; and

a display media coupled to the communication interface, wherein the display media comprises a lens with a screen, the display media is configured to present an output representative of the data to a user of the portable display assembly such that the user is able to view historical data and monitor real-time data of the at least one machine through the lens;

wherein the portable display assembly is configured to superimpose the output on the at least one image.

7. The system of claim 6, wherein the monitoring system further comprises at least one sensor assembly positioned proximate to the at least one machine and coupled to the data management system, wherein the at least one sensor assembly is configured to detect the at least one operating characteristic of the at least one machine and to transmit the at least one operating characteristic to the database.

8. The system of claim 6, wherein the portable display assembly is positioned against the body of the user such that the portable display assembly is movable with the user.

9. A method for use in monitoring machines, the method comprising:

detecting the presence of at least one machine from within a predefined distance;

capturing at least one image of the at least one machine to enable the at least one machine to be identified based on the at least one image;

receiving data representative of at least one operating characteristic of the at least one machine from a database;

presenting via a display media an output representative of the data to a user of a portable display assembly such that the user is able to view historical data and monitor real-time data of the at least one machine; and

superimposing the output on the at least one image.

10. The method of claim 9, further comprising:

detecting the at least one operating characteristic of the at least one machine; and

transmitting the at least one operating characteristic of the at least one machine to the database.

11. The method of claim 9, wherein detecting the presence of at least one machine further comprises detecting the presence of at least one machine using at least one of a global positioning system, a compass, and a tilt sensor.

12. The method of claim 9, further comprising positioning the portable display assembly against the body of the user such that the portable display assembly is movable.

13. The method of claim 9, wherein presenting via a display media further comprises presenting via at least one display screen.