Overcurrent limiting for high side solenoid switch controls

• US 8,687,333 B2
• Filed: 06/16/2011
• Issued: 04/01/2014
• Est. Priority Date: 06/16/2011
• Status: Active Grant

• Current Assignee: Hamilton Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Hamilton Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Gosse, James A.
• Primary Examiner(s): Barnie, Rexford
• Assistant Examiner(s): MAI, TIEN HUNG
• Application Number:
  US13/161,567
• Publication Number:
  US 20120320478A1
• Time in Patent Office: 1,020 Days
• Field of Search: 361/87
• US Class Current: 361/87
• CPC Class Codes: H02H 1/04 Arrangements for preventing response to transient abnormal conditions, e.g. to lightning or to short duration over voltage or oscillations; Damping the influence of dc component by short circuits in ac networks
• CPC Class Codes: H02H 3/025 Disconnection after limiting, e.g. when limiting is not sufficient or for facilitating disconnection
• CPC Class Codes: H02H 7/222 for switches
• CPC Class Codes: H02H 9/025 Current limitation using field effect transistors

Abstract

An overcurrent protection circuit for a high side solenoid switch includes a primary bias circuit and a secondary bias circuit. The secondary bias circuit is operable to alter a source to gate bias voltage of the high side solenoid switch during an overcurrent.

Claims

1. A high side solenoid switch overcurrent protection circuit comprising:

a high side solenoid switch operable to connect a voltage source to a solenoid switch;

a sense resistor connecting said voltage source to a source node of said high side solenoid switch;

a bias circuit operable to provide a source to gate bias voltage to said high side solenoid switch; and

a secondary bias circuit operable to alter said source to gate bias voltage during an overcurrent validation; and

a comparator having first and second inputs, said first input connected to a first voltage divider and said second input connected to a second voltage divider;

said first voltage divider connected to an overcurrent transistor and operable to provide an overcurrent threshold current to said comparator; and

said second voltage divider directly connected to said voltage source.

2. The high side solenoid switch overcurrent protection circuit of claim 1, further comprising an overcurrent transistor operable activate said secondary bias circuit when an overcurrent is detected.

3. The high side solenoid switch overcurrent protection circuit of claim 2, wherein a base bias current of said overcurrent transistor is a current through said sense resistor.

4. The high side solenoid switch overcurrent protection circuit of claim 1, wherein said secondary bias circuit comprises at least a capacitor and a resistor in parallel.

5. The high side solenoid switch overcurrent protection circuit of claim 4, wherein said secondary bias circuit further comprises a diode operable to prevent current backflow through said secondary bias circuit during normal operating conditions.

6. The high side solenoid switch overcurrent protection circuit of claim 1, wherein said secondary bias circuit is operable to alter a current through said bias circuit and alter a source to gate bias voltage of said high side switch transistor.

7. The high side solenoid switch overcurrent protection circuit of claim 1, wherein said high side solenoid switch is a transistor switch.

8. The high side solenoid switch overcurrent protection circuit of claim 1, wherein the secondary bias circuit is operable to alter said source to gate bias voltage to an on bias voltage during an overcurrent validation.

9. A method for limiting an overcurrent during an overcurrent validation period comprising the step of:

altering a source to gate bias voltage of a high side solenoid switch, thereby limiting a current passing through said high side solenoid switch by altering a current path via activating a secondary bias circuit; and

preventing current back-flow through said secondary bias circuit when no overcurrent is present.

10. The method of claim 9, wherein activating said secondary bias circuit comprises activating an overcurrent transistor when an overcurrent exists and allowing current to flow through said secondary bias circuit.

11. The method of claim 9, wherein said current passing through said high side solenoid switch is limited to be equal to an overcurrent threshold, thereby maintaining an overcurrent for overcurrent validation while simultaneously limiting the current.

12. The method of claim 9, further comprising the step of determining if an overcurrent is present by comparing a voltage source output with an overcurrent transistor output using a comparator.

13. The method of claim 12, further comprising the step of disconnecting said voltage source when an overcurrent exists for longer than an overcurrent validation period.

14. A high side solenoid switch overcurrent protection circuit comprising:

a circuit input operable to receive power from a voltage source;

a sense resistor connecting said circuit input to a source node of a high side solenoid switch;

a voltage divider having a voltage divider input connected to said circuit input and an output connected to a comparator;

an overcurrent transistor having an emitter connected to said circuit input, a collector connected to a second voltage divider and an anode of a diode, and a base connected to an output of said sense resistor, such that a current passing through said sense resistor operates as a control current for said overcurrent transistor;

said second voltage divider having an output connected to said comparator;

said comparator having an output, and the output is a fault detection output;

a cathode of said diode connected to a capacitor and a secondary bias resistor such that said capacitor and said secondary bias resistor are parallel;

a first bias voltage resistor connected to said output of said sense resistor and to a second bias voltage resistor in series;

said second bias voltage resistor connected to a gate node of said high side solenoid switch;

each of said capacitor and said secondary bias resistor connected to a node connecting said first bias voltage resistor and said second bias voltage resistor;

a bias current transistor having a collector connected to said node connecting said first bias voltage resistor and said second bias voltage resistor;

a bias current resistor connected to an emitter of said bias current transistor and to ground; and

a drain of said high side solenoid switch connected to an output, such that said drain of said high side solenoid switch can be connected to a solenoid.