Lead connector for an implantable electric stimulation system and methods of making and using

• US 8,688,218 B2
• Filed: 10/25/2011
• Issued: 04/01/2014
• Est. Priority Date: 04/16/2008
• Status: Active Grant

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Inventors: Pianca, Anne M.
• Primary Examiner(s): BEHRINGER, LUTHER G
• Application Number:
  US13/281,257
• Publication Number:
  US 20120041497A1
• Time in Patent Office: 889 Days
• Field of Search: 607/117, 607122-123
• US Class Current: 607/37
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections

Abstract

A lead-connection system includes a lead and a connector. The lead includes a distal end, a proximal end, a plurality of electrodes disposed at the distal end, a plurality of terminals disposed at the proximal end, and a plurality of conductor wires electrically coupling each of the plurality of electrodes to a different one of the plurality of terminals. The connector defines a port for receiving the proximal end of the lead and a plurality of connector contacts. The number of connector contacts is greater than the number of terminals disposed on the proximal end of the lead. When the connector receives the proximal end of the lead, each of the terminals disposed on the proximal end of the lead makes electrical contact with at least one of the connector contacts of the connector and no two terminals make electrical contact with a same one of the connector contacts.

Claims

1. A lead-connection system comprising:

a lead with a distal end and a proximal end, the lead comprising

a plurality of electrodes disposed at the distal end,

a plurality of terminals disposed at the proximal end, and

a plurality of conductor wires disposed along the lead to electrically couple each of the plurality of electrodes to a different one of the plurality of terminals; and

a connector configured and arranged for receiving a portion of the lead, the connector comprising

a port configured and arranged for receiving the proximal end of the lead, and

a plurality of connector contacts disposed in the port, wherein the plurality of connector contacts are divided into a plurality of sets of connector contacts with each set of connector contacts comprising at least two adjacent connector contacts of the plurality of connector contacts and each of the connector contacts belonging to only one of the sets, wherein, when the connector receives the proximal end of the lead, each set of connector contacts is configured and arranged to electrically couple with only one terminal of the plurality of terminals.

2. The lead-connection system of claim 1, wherein each set of connector contacts comprises the same number of connector contacts.

3. The lead-connection system of claim 1, wherein when the connector receives the proximal end of the lead a single connector contact of each set of connector contacts is configured and arranged to electrically couple with only one terminal of the plurality of terminals.

4. The lead-connection system of claim 1, wherein when the connector receives the proximal end of the lead a plurality of connector contacts of each set of connector contacts is configured and arranged to electrically couple with only one terminal of the plurality of terminals.

5. The lead-connection system of claim 1, wherein adjacent connector contacts of each set of connector contacts are separated from one another by an intra-set distance and each adjacent set of connector contacts are separated from one another by an inter-set distance.

6. The lead-connection system of claim 5, wherein either of the inter-set distance or the intra-set distance is greater than the other of the inter-set distance or the intra-set distance.

7. The lead-connection system of claim 1, further comprising at least one switch disposed on a housing of the connector, the at least one switch configured and arranged for controlling the activation of at least one connector contact of the plurality of connector contacts.

8. The lead-connection system of claim 7, wherein the at least one switch is configured and arranged for controlling the activation of at least one connector contact of each set of connector contacts.

9. The lead-connection system of claim 7, wherein the at least one switches is configured and arranged to de-activate at least one connector contact of the plurality of connector contacts.

10. The lead-connection system of claim 9, wherein the at least one switch is configured and arranged to de-activate at least one connector contact of each set of connector contacts.

11. The lead-connection system of claim 1, further including a processor in electrical communication with each connector contact of the plurality of connector contacts, the processor configured and arranged for controlling the amount of current passing through each connector contact when multiple connector contacts electrically couple with one of the plurality of terminals.

12. The lead-connection system of claim 1, wherein two or more of the plurality of terminals are disposed around a lateral circumference of the proximal end of the lead.

13. The lead-connection system of claim 1, wherein the distal end of the lead has a first cross-sectional shape and the proximal end of the lead has a second cross-sectional shape that is different from the first cross-sectional shape.

14. The lead-connection system of claim 13, wherein the proximal end of the lead has a cross-sectional shape that is one of rectangular, semi-circular, or oval-shaped.

15. An electrical stimulating system comprising:

a lead having a distal end and a proximal end, the lead comprising

a plurality of electrodes disposed at the distal end,

a plurality of terminals disposed at the proximal end, and

a plurality of conductor wires coupling the plurality of electrodes electrically to the plurality of terminals;

a control module configured and arranged to electrically couple to the lead, the control module comprising

a housing, and

an electronic subassembly disposed in the housing; and

a connector configured and arranged for receiving a portion of the lead, the connector comprising

a port configured and arranged for receiving the proximal end of the lead, and

a plurality of connector contacts disposed in the port, wherein the plurality of connector contacts are divided into a plurality of sets of connector contacts with each set of connector contacts comprising at least two adjacent connector contacts of the plurality of connector contacts and each of the connector contacts belonging to only one of the sets, wherein when the connector receives the proximal end of the lead each set of connector contacts is configured and arranged to electrically couple with only one terminal of the plurality of terminals.

16. The electrical stimulating system of claim 15, further including a lead extension having a distal end and at least one proximal end, the connector disposed on the distal end of the lead extension.

17. The electrical stimulating system of claim 16, wherein at least one of the at least one proximal ends is configured and arranged for insertion into another connector.

18. The electrical stimulating system of claim 15, wherein the connector is disposed on the control module.

19. A method for stimulating patient tissue, the method comprising:

implanting a lead into a patient, the lead comprising a plurality of electrodes disposed on a distal end electrically coupled to a plurality of terminals disposed on a proximal end by a plurality of contact wires;

disposing the proximal end of the lead into a port of a connector, the connector comprising a plurality of connector contacts disposed in the port, wherein the plurality of connector contacts are divided into a plurality of sets of connector contacts with each set of connector contacts comprising at least two adjacent connector contacts of the plurality of connector contacts and each of the connector contacts belonging to only one of the sets, wherein when the connector receives the proximal end of the lead each set of connector contacts is configured and arranged to electrically couple with only one terminal of the plurality of terminals; and

providing electrical signals from at least one control module electrically coupled to the connector, the electrical signals electrically stimulating patient tissue using at least one of the plurality of electrodes disposed on the lead.

20. The method of claim 19, wherein providing electrical signals from the at least one control module to electrically stimulate patient tissue comprises activating at least one switch configured and arranged for controlling the activation of at least one connector contact of the plurality of connector contacts.