Control methods for setting a reference voltage in an air treatment system

• US 8,689,603 B2
• Filed: 10/21/2009
• Issued: 04/08/2014
• Est. Priority Date: 07/14/2005
• Status: Active Grant

• Current Assignee: Access Business Group International LLC (Alticor Incorporated)
• Original Assignee: Access Business Group International LLC (Alticor Incorporated)
• Inventors: Niezgoda, Thomas A., Leppien, Thomas J., Evans, Gregory K.
• Primary Examiner(s): Williams, Hezron E
• Assistant Examiner(s): FAYYAZ, NASHMIYA SAQIB
• Application Number:
  US12/582,797
• Publication Number:
  US 20100037679A1
• Time in Patent Office: 1,630 Days
• Field of Search: 73/10.7, 73/16.2, 73/18.8
• US Class Current: 73/1.07
• CPC Class Codes: B01D 2267/40 Different types of filters
• CPC Class Codes: B01D 46/0038 with means for influencing the odor, e.g. deodorizing substances
• CPC Class Codes: B01D 46/0086 Filter condition indicators
• CPC Class Codes: B01D 46/442 by measuring the concentration of particles
• CPC Class Codes: B01D 46/46 automatic
• CPC Class Codes: F24F 11/74 for controlling air flow rate or air velocity
• CPC Class Codes: G01N 21/53 within a flowing fluid, e.g. smoke

Abstract

A control system and associated methods for an air treatment system. In one aspect, the present invention provides a control system and method for controlling blower speed as a function of separately determined smoke and dust concentrations. In one embodiment, the control system and method provides a variable delayed between changes in motor speed to address undesirable rapid changes between speeds. In another aspect, the present invention provides a system and method for calibrating a sensor to provide more uniform operation over time. In yet another aspect, the present invention provide a system and method for calibrating motor speed to provide more consistent and uniform motor speed over time. The present invention also provides a system and method for tracking filter life by as a function of time, motor speed and/or a sensed variable, such as particulate concentration in the environment.

Claims

1. A method for controlling an air treatment system comprising the steps of:

providing a blower motor operable at a plurality of blower speeds;

providing a light sensor having an output based on a particulate level;

providing, in computer readable memory, a reference voltage for the light sensor;

taking a plurality of sample readings from the light sensor output;

resetting the reference voltage for the light sensor as a function of an average of the plurality of sample readings from the light sensor output; and

operating the blower motor at one of the plurality of blower speeds in response to a further reading from the light sensor output as compared to the reset reference voltage,

wherein each of the plurality of blower speeds corresponds to a subrange of possible light sensor output values, wherein each subrange includes a variable size that is determined based on the reset reference voltage.

9. The method according to claim 1 wherein the size of each subrange is determined with reference to a look-up table stored to the computer readable memory.

10. The method according to claim 1 wherein the size of each subrange is determined with reference to a formula having the reset reference voltage as an input.

2. A method for controlling an air treatment system including a light sensor for sensing a particulate level and a blower motor operable at a plurality of blower speeds, the method comprising the steps of:

providing a reference voltage for the light sensor;

taking a first sample reading from the light sensor;

storing the first sample reading from the light sensor in a local variable;

taking an additional sample reading from the light sensor;

adding the additional sample reading from the light sensor to the first sample reading from the light sensor to arrive at a sum and storing the sum in the local variable;

determining an average sample reading from the light sensor by dividing the sum by a total number of sample readings from the light sensor;

using the average sample reading from the light sensor to reset the reference voltage for the light sensor; and

operating the blower motor at one of the plurality of blower speeds in response to a further reading from the light sensor as compared to the reset reference voltage, wherein each of the plurality of blower speeds corresponds to a subrange of possible sample readings, wherein each subrange includes a variable size that is determined based on the reset reference voltage.

3. The method of claim 2 including repeating said taking an additional sample reading from the light sensor and said adding steps a predetermined number of times.

4. The method of claim 3 including repeating said taking an additional sample reading from the light sensor and said adding steps 18 times, wherein the total number of readings is 20.

5. The method of claim 4 further comprising performing said taking an additional sample reading from the light sensor at 100 millisecond intervals.

6. The method of claim 5 further comprising adjusting the intervals in fixed segments of 5 to 10 millisecond segments.

7. The method of claim 2 wherein the size of each subrange is determined with reference to a look-up table stored to the computer readable memory.

8. The method of claim 2 wherein the size of each subrange is determined with reference to a formula having the reset reference voltage as an input.