Vehicle suspension system

• US 8,689,954 B2
• Filed: 07/18/2007
• Issued: 04/08/2014
• Est. Priority Date: 07/20/2006
• Status: Expired due to Fees

• Current Assignee: Yamaha Hatsudoki Kabushiki Kaisha (Yamaha Corporation)
• Original Assignee: Yamaha Hatsudoki Kabushiki Kaisha (Yamaha Corporation)
• Inventors: Kamioka, Takamasa
• Primary Examiner(s): MOMPER, ANNA M
• Application Number:
  US11/779,781
• Publication Number:
  US 20080018028A1
• Time in Patent Office: 2,456 Days
• Field of Search: 188/270, 188/322.13, 188/322.15, 188/322.2, 188/322.21, 188/313, 267/118, 267/124, 267/64.28, 267/64.26, 267/64.11
• US Class Current: 188/322.21
• CPC Class Codes: B60G 11/27 wherein the fluid is a gas
• CPC Class Codes: B60G 15/12 and fluid damper
• CPC Class Codes: B60G 17/044 Self-pumping fluid springs pumps for liquids F04
• CPC Class Codes: B60G 2202/152 Pneumatic spring
• CPC Class Codes: B60G 2300/12 Cycles; Motorcycles
• CPC Class Codes: B62K 25/283 for cycles without a pedal crank, e.g. motorcycles
• CPC Class Codes: F16F 9/0209 Telescopic F16F9/04 takes precedence
• CPC Class Codes: F16F 9/435 via opening in cylinder wall F16F9/432 takes precedence

Abstract

A vehicle suspension system that inhibits a pressure within a gas chamber from reducing below a threshold value. In one arrangement, the suspension system includes a shock absorber associated with a motorcycle. The shock absorber includes an upper gas chamber that is filled with air. An air pressure adjustment valve operates to supply air into the upper gas chamber from a supply of air outside of the shock absorber when the air pressure in the upper gas chamber becomes smaller than a lower threshold value.

Claims

1. A vehicle comprising:

a vehicle body;

a vehicle wheel; and

a shock absorber operably positioned between the vehicle body and the vehicle wheel;

wherein

the shock absorber comprises an air chamber containing air, and at least a first pressure adjustment valve that introduces air at atmospheric pressure into the air chamber from the atmosphere when air pressure in the air chamber is below a lower threshold value;

the first pressure adjustment valve includes a first check valve including a spring arranged to automatically adjust the air pressure in the air chamber during extension and compression movement of the shock absorber;

the air chamber includes a first air chamber that reduces in volume upon extension of the shock absorber and that increases in volume upon compression of the shock absorber, and a second air chamber that increases in volume upon extension of the shock absorber and that reduces in volume upon compression of the shock absorber; and

the shock absorber further includes a third pressure adjustment valve arranged to discharge air from the first air chamber to the atmosphere when the air pressure in the first air chamber becomes larger than an upper threshold value as a result of air in the first air chamber being compressed upon extension of the shock absorber, and the third pressure adjustment valve is not coaxial with the first pressure adjustment valve.

2. The vehicle of claim 1, wherein the spring is a coil spring, and the coil spring is arranged to automatically allow the first check valve to open when the air pressure in the air chamber is below the lower threshold value.

3. The vehicle of claim 1, wherein the lower threshold value is approximately 1 atmosphere, and the spring in the first check valve is arranged to automatically introduce air into the air chamber when the air pressure in the air chamber is below 1 atmosphere.

4. The vehicle of claim 1, wherein the shock absorber comprises an outer tube member, a shaft member that is moveable within the outer tube member, and at least a first piston that is attached to the shaft member, and the first air chamber is defined by a space that is bounded by at least an inner surface of the outer tube member, an outer surface of the shaft member, and the first piston, and the second air chamber is defined by a space that is bounded by at least the inner surface of the outer tube member and the first piston.

5. The vehicle of claim 4, wherein the shaft member defines an oil chamber filled with oil, the shock absorber further comprises a second piston disposed within the oil chamber of the shaft member, and the second piston moves inside the oil chamber of the shaft member upon extension and compression of the shock absorber to generate a damping force.

6. The vehicle of claim 1, wherein the first air chamber is connected to the atmosphere by the first pressure adjustment valve.

7. The vehicle of claim 6, wherein air is introduced into the first air chamber from the atmosphere as a result of the air in the first air chamber expanding upon compression of the shock absorber.

8. The vehicle of claim 6, wherein the shock absorber further comprises a second pressure adjustment valve arranged to only supply air to the second air chamber from the first air chamber, and when air pressure in the second air chamber becomes less than the air pressure in the first air chamber as a result of expansion of the air in the second air chamber upon extension of the shock absorber, air is supplied from the first air chamber to the second air chamber by the second pressure adjustment valve.

9. The vehicle of claim 8, wherein the second air pressure adjustment valve of the shock absorber comprises a second check valve.

10. The vehicle of claim 1, wherein the third pressure adjustment valve of the shock absorber comprises a third check valve.

11. The vehicle of claim 1, wherein the third pressure adjustment valve includes an adjustment member arranged to adjust the upper threshold value of the air pressure at which air in the first air chamber is discharged from the first air chamber to the atmosphere by the third pressure adjustment valve.

12. The vehicle of claim 1, wherein the upper threshold value is approximately 9 atmospheres.

13. The vehicle of claim 1, wherein the shock absorber is a rear wheel suspension.

14. A vehicle comprising:

a vehicle body;

a vehicle wheel; and

a shock absorber operably positioned between the vehicle body and the vehicle wheel, wherein

the shock absorber comprises;

a first portion;

a second portion movable relative to the first portion, wherein the first portion and the second portion are arranged to define a first gas chamber and a second gas chamber, and the first gas chamber and the second gas chamber vary in volume as a result of relative movement of the first portion and the second portion of the shock absorber to provide a suspension spring force;

at least a first pressure adjustment valve arranged to introduce a gas into the first gas chamber from a supply of gas other than the second gas chamber when pressure in the first gas chamber is below a lower threshold value;

the first pressure adjustment valve includes a first check valve including a spring arranged to automatically adjust the pressure in the first gas chamber during extension and compression movement of the shock absorber; and

a second pressure adjustment valve including a second check valve arranged to only supply gas to the second gas chamber from the first gas chamber, and when pressure in the second gas chamber becomes less than the pressure in the first gas chamber as a result of expansion of the gas in the second gas chamber upon extension of the shock absorber, gas is supplied from the first gas chamber to the second gas chamber by the second check valve;

wherein

the first gas chamber and the second gas chamber are arranged such that there is no back flow of gas from the second gas chamber to the first gas chamber; and

the shock absorber further includes a third pressure adjustment valve arranged to discharge gas from the first gas chamber when the pressure in the first gas chamber becomes larger than an upper threshold value.

15. A vehicle comprising:

a vehicle body;

a vehicle wheel; and

a shock absorber operably positioned between the vehicle body and the vehicle wheel;

wherein

the shock absorber comprises an air chamber containing air, and at least a first pressure adjustment valve that introduces air at atmospheric pressure into the air chamber from the atmosphere when air pressure in the air chamber is below a lower threshold value;

the first pressure adjustment valve includes a first check valve including a spring arranged to automatically adjust the air pressure in the air chamber during extension and compression movement of the shock absorber;

the air chamber includes a first air chamber that reduces in volume upon extension of the shock absorber and that increases in volume upon compression of the shock absorber, and a second air chamber that increases in volume upon extension of the shock absorber and that reduces in volume upon compression of the shock absorber; and

the shock absorber further includes a third pressure adjustment valve arranged to discharge air from the first air chamber to the atmosphere when the air pressure in the first air chamber becomes larger than an upper threshold value as a result of air in the first air chamber being compressed upon extension of the shock absorber, and the third pressure adjustment valve is not coaxial with the first pressure adjustment valve.