Child restraint for vehicle

• US 8,690,244 B2
• Filed: 05/04/2011
• Issued: 04/08/2014
• Est. Priority Date: 05/04/2010
• Status: Active Grant

• Current Assignee: Dorel Juvenile Group, Inc. (Dorel Industries Incorporated)
• Original Assignee: Cosco Management Incorporated (Dorel Industries Incorporated)
• Inventors: Fritz, Ward, Marsden, Andrew W., Bezaniuk, Walter S., Langley, Joe, Hyman, Eric
• Primary Examiner(s): Nelson, Jr., Milton
• Application Number:
  US13/100,981
• Publication Number:
  US 20120007398A1
• Time in Patent Office: 1,070 Days
• Field of Search: 297/250.1, 297/253, 297/256.14, 297/256.16
• US Class Current: 297/253
• CPC Class Codes: B60N 2/265 Adaptations for seat belts
• CPC Class Codes: B60N 2/2806 for securing the child seat to the vehicle
• CPC Class Codes: B60N 2/2821 having a seat and a base part
• CPC Class Codes: B60N 2/286 forward facing B60N2/2866 takes precedence
• CPC Class Codes: B60N 2/2863 backward facing
• CPC Class Codes: B60N 2002/2815 with additional belt accessories, e.g. a belt tension detector

Abstract

A child restraint includes a base, a seat, and an anchor belt. The anchor belt holds the base in place on a passenger seat of a vehicle. The seat mounts on the base and supports a child or infant for travel in the vehicle above the base.

Claims

1. A child restraint is provided for use with both a vehicle passenger seat and anchor mounts provided near the vehicle passenger seat, the child restraint comprising

a juvenile holder including a juvenile seat shell and a shell-support base, the shell-support base having a foundation adapted to set on a bench included in a passenger seat in a vehicle and a back extending upwardly from the foundation along an upright backrest included in the passenger seat in the vehicle, the foundation being formed to include a first belt-support pad and a second belt-support pad arranged to lie in spaced-apart relation to the first belt-support pad to form a belt-receiving channel therebetween, the foundation of the shell-support base being arranged to support the juvenile seat shell in a stationary position thereon,

an anchor belt arranged to overlie the first and second belt-support pads and to communicate with the belt-receiving channel therebetween, the anchor belt including a strap having opposite end portions and a central portion interconnecting the opposite end portions and lying on the first and second belt-support pads to form a bridge spanning the belt-receiving channel and a connector coupled to each end portion and adapted to be coupled to one of the anchor mounts to establish a belt path of the anchor belt relative to the first and second belt-support pads when the central portion of the strap lies on the first and second belt-support pads and each connector mates with a companion one of the anchor mounts following initial installation of the anchor belt on the shell-support base to assume a just-installed position and to cause the anchor belt to produce an initial tension measurement when exposed to a belt-tension gauge during an initial belt-tensioning test, and

a belt tensioner coupled to the back of the shell-support base and configured to include a belt pusher arranged to lie above a section of the central portion of the strap spanning the belt-receiving channel and move in up-and-down relation to the shell-support base in a guide formed in the back of the shell-support base and belt-path changer means for applying a downward force to the belt pusher to move the belt pusher in the guide in a downward direction toward the foundation to engage the central portion of the anchor belt before the juvenile seat shell is coupled to the foundation of the shell-support base and while the connectors included in the anchor belt remain coupled to the anchor mounts and the anchor belt remains in contact with the first and second belt-support pads to cause a change in the belt path of the anchor belt relative to the first and second belt-support pads to establish a first changed belt path to increase tension in the anchor belt to produce a predetermined tension measurement that is greater than the initial tension measurement when exposed to the belt-tension gauge during a subsequent second belt-tensioning test so that movement of the shell-support base and the juvenile seat shell coupled to the foundation of shell-support base relative to an underlying vehicle passenger seat is limited in accordance with a predetermined specification.

2. The child restraint of claim 1, wherein the anchor belt includes a first surface arranged to be engaged by the belt pusher during movement of the belt pusher in the downward direction toward the foundation, the anchor belt also includes an opposite second surface, and the second surface of the central portion of the anchor belt is arranged to lie above and in spaced-apart relation to any underlying portion of the foundation upon movement of the anchor belt to extend along the first changed belt path so that a space is provided between the second surface of the central portion of the anchor belt and the foundation.

3. The child restraint of claim 2, wherein the belt-receiving channel is defined in part by a floor lying below and facing upwardly toward the second surface of the central portion of the anchor belt and extending between the first and second belt-support pads and the second surface of the central portion of the anchor belt is arranged to lie above and in spaced-apart relation to the floor upon movement of the anchor belt to extend along the first changed belt path.

4. The child restraint of claim 1, wherein the back of the shell-support base is formed to include a channel extending upwardly away from the foundation and the belt-path changer means includes an actuator mounted for movement on the back of the shell-support base from an inactive position to an active position and a force-transfer device coupled to each of the belt pusher and the actuator and configured to apply the downward force to the belt pusher in response to movement of the actuator relative to the back of the shell-support base from the inactive position to the active position and the actuator is sized and arranged to lie in the channel formed in the back of the shell-support base in response to movement of the actuator to the active position and

wherein the back is formed to include a pair of side walls arranged to lie in spaced-apart relation to one another and a floor arranged to extend between the side walls and cooperate with the side walls to form boundaries of the channel and the force-transfer device is arranged to lie in the channel formed in the back.

5. The child restraint of claim 4, wherein the belt pusher includes a push plate arranged to engage the central portion of the strap of the anchor belt and a plate puller coupled to the push plate and to the force-transfer device and arranged to transfer the downward force from the force-transfer device to the push plate during pivoting movement of the actuator from the inactive position to the active position and a portion of the plate puller is arranged to extend into the channel and lie in the channel during pivoting movement of the actuator from the inactive position to the active position.

6. The child restraint of claim 4, wherein the belt pusher includes a push plate arranged to engage the central portion of the strap of the anchor belt and a plate puller coupled to the push plate and to the force-transfer device and arranged to transfer the downward force from the force-transfer device to the push plate during pivoting movement of the actuator from the inactive position to the active position, a first of the side walls included in the back of the shell-support base is formed to include a pin-receiving slot defining the guide, and the belt pusher further includes an outwardly extending pin coupled to the push plate and arranged to extend into the pin-receiving slot formed in the first of the side walls and move up and down therein to guide movement of the belt pusher relative to the back of the shell-support base during pivoting movement of the actuator lever between the inactive and active positions.

7. The child restraint of claim 1, wherein the belt-path changer means includes an actuator lever mounted for pivotable movement on the back of the shell-support base about an actuator pivot axis from an inactive position associated with an initial belt path corresponding to the just-installed position of the anchor belt to an active position associated with the first changed belt path of the anchor belt and a force-transfer device coupled to the actuator lever for movement relative to the back of the shell-support base and coupled to the belt pusher and configured to apply the downward force to the belt pusher in response to pivoting movement of the actuator lever about the actuator pivot axis relative to the back of the shell-support base from the inactive position to the active position.

8. The child restraint of claim 7, wherein the back of the shell-support base is formed to include a pin-receiving slot defining the guide and the belt-pusher further includes an outwardly extending pin coupled to the push plate and arranged to extend into the pin-receiving slot and move up and down therein to guide movement of the belt pusher relative to the back of the shell-support base during pivoting movement of the actuator lever about the actuator pivot axis between the inactive and active positions.

9. The child restraint of claim 7, wherein the force-transfer device includes a spring mount coupled to the actuator and a spring coupled to and interposed between the belt pusher and the spring mount.

10. The child restraint of claim 9, wherein the spring mount includes spring-cable pulley coupled to the back of the shell-support base to rotate about an upper pulley axis and a spring cable coupled to the actuator and to the belt pusher to move with the actuator during movement of the actuator between the inactive and active positions.

11. The child restraint of claim 10, wherein the belt pusher includes a push plate arranged to engage the central portion of the strap of the anchor belt and a plate puller arranged to extend downwardly from the push plate into the belt-travel channel to couple to the spring.

12. The child restraint of claim 11, wherein the plate puller includes a pull-cable pulley coupled to the foundation of the shell-support base to rotate about a lower-pulley axis and a pull cable routed around the pull-cable pulley and having a first end coupled to the push plate and a second end coupled to the spring.

13. The child restraint of claim 7, wherein the force-transfer device includes a cable pulley coupled to the back of the shell-support base to rotate about an upper pulley axis and a cable routed over the cable pulley and having a first end coupled to the actuator and an opposite second end and the belt pusher includes a push plate arranged to engage the central portion of the strap of the anchor belt and a plate puller arranged to extend downwardly from the push plate to engage the opposite second end of the cable.

14. The child restraint of claim 13, wherein the back of the shell-support base is formed to include a pin-receiving slot defining the guide and the belt pusher further includes an outwardly extending pin coupled to the push plate and arranged to extend into the pin-receiving slot and move up and down therein to guide movement of the belt pusher relative to the back of the shell-support base during pivoting movement of the actuator lever about the actuator pivot axis between the inactive and active positions.

15. The child restraint of claim 13, wherein the belt pusher is mounted for up-and-down movement in a central channel formed in the back of the shell-support base and defined between spaced-apart left-side and right-side side walls included in the back of the shell-support base and wherein up-and-down movement of the push plate is guided by sliding motion of first and second outwardly extending pins included in the belt pusher and coupled to the push plate in companion guide slots formed in the left-side and right-side side walls to define the guide.

16. The child restraint of claim 13, wherein the back is arranged to terminate along a top edge arranged to lie in spaced-apart relation to the foundation and the actuator pivot axis is positioned to lie in spaced-apart relation to the top edge to locate the upper pulley axis therebetween.

17. The child restraint of claim 16, wherein the back is formed to include a forwardly opening channel extending from about the top edge downwardly toward the foundation and the actuator lever is sized and shaped to lie in the forwardly opening channel to locate the force-transfer device in the forwardly opening channel in a space provided between the actuator lever and the back of the shell-support base upon movement of the actuator lever to the active position.