Talar implants and methods of use

• US 8,690,956 B2
• Filed: 08/11/2011
• Issued: 04/08/2014
• Est. Priority Date: 08/23/2010
• Status: Active Grant

• Current Assignee: Fellowship of Orthopaedic Researchers, LLC
• Original Assignee: Fellowship of Orthopaedic Researchers, LLC
• Inventors: Cook, Stephen D., Bajaj, Shoib, Strzepa, Peter
• Primary Examiner(s): Isabella, David
• Assistant Examiner(s): SHAY, RANDY CITRIN
• Application Number:
  US13/207,554
• Publication Number:
  US 20120046753A1
• Time in Patent Office: 971 Days
• Field of Search: 623/14.12, 623/21.18
• US Class Current: 623/21.18
• CPC Class Codes: A61F 2/4202 for ankles
• CPC Class Codes: A61F 2002/302 toroidal, e.g. rings
• CPC Class Codes: A61F 2002/30301 saddle-shaped
• CPC Class Codes: A61F 2002/30822 Circumferential grooves
• CPC Class Codes: A61F 2002/30878 with non-sharp protrusions, for instance contacting the bone for anchoring, e.g. keels, pegs, pins, posts, shanks, stems, struts
• CPC Class Codes: A61F 2002/4207 Talar components
• CPC Class Codes: A61F 2310/00173 Graphite
• CPC Class Codes: A61F 2310/00574 Coating or prosthesis-covering structure made of carbon, e.g. of pyrocarbon

Abstract

Implant devices, and method of using the same, are provided. The implant devices have a head and a stem. The head has an upper surface, a perimeter surface, and a lower surface. The upper surface is blended into the perimeter surface. The perimeter surface is blended into the lower surface. The upper surface has a general shape of at least a portion of a superior articular surface of a talus and at least a portion of a medial articular surface of a talus. The stem has a cylindrical portion, which optionally has at least one circumferential groove.

Claims

1. An implant comprising:

(a) a head having an upper surface, a perimeter surface, and a lower surface, wherein;

(i) the upper surface blends into the perimeter surface and the perimeter surface blends into the lower surface;

(ii) the upper surface has a general shape of at least a portion of a superior articular surface of a talus and at least a portion of a medial articular surface of a talus;

(iii) the upper surface includes a convex first portion having a general shape of a portion of a toroid, a convex-concave second portion having a general saddle shape of a convex-concave portion of a toroid, and a third portion having a general shape of a portion of a surface of a right circular cone having an aperture angle ranging from about 120 degrees to about 178 degrees, wherein the first portion is tangent on its lateral edge to the medial edge of the second portion and the first portion is tangent on its medial edge to the lateral edge of the third portion;

wherein the toroid of the convex first portion has a major radius ranging from about 9 millimeters to about 31 millimeters, and a minor tubular radius ranging from about 2 millimeters to about 6 millimeters; and

(b) a stem extending away from the lower surface, wherein;

(i) the stem has at least one circular perimeter along an axis normal to the lower surface, and a maximum stem circular perimeter at the intersection of the stem and the lower surface,

(ii) the maximum stem circular perimeter is less than a maximum diameter of the head perimeter surface,

(iii) the stem has a cylindrical portion.

2. The implant of claim 1, wherein the cylindrical portion of the stem extends at least one millimeter from the lower surface along a direction parallel to the lower surface normal;

and wherein the stem has at least one circumferential groove, wherein the at least one circumferential groove extends continuously around the at least one circular perimeter, wherein the at least one circumferential groove is defined between two adjacent circular perimeters and has the shape of a partial torus extending radially inward of the adjacent circular perimeters, wherein the at least one circumferential groove blends into at least one of the two adjacent circular perimeters, wherein the stem blends into the lower surface.

3. The implant of claim 1, wherein the toroid of the convex-concave second portion has a major radius in a plane of convex curvature ranging from about 20 millimeters to about 100 millimeters, and a minor tubular radius in a plane of concave curvature ranging from about 10 millimeters to about 70 millimeters.

4. The implant of claim 1, wherein an apex point is present on the upper surface first portion.

5. The implant of claim 4, wherein the stem extends away from the lower surface of the head in a direction away from the upper surface and in a direction parallel to the lower surface normal.

6. The implant of claim 1, wherein an apex point is present on the upper surface first portion.

7. The implant of claim 1, wherein the stem extends away from the lower surface of the head in a direction away from the upper surface and in a direction parallel to the lower surface normal wherein the lower surface is generally flat and planar.

8. The implant of claim 1, wherein the cylindrical portion has a diameter ranging from about 2 millimeters to about 10 millimeters, and an overall length ranging from about 0.1 millimeters to about 10 millimeters.

9. The implant of claim 1, wherein the lower surface of the head blends into the cylindrical portion of the stem with a corner fillet, the corner fillet having a radius from about 0.1 millimeters to about 3 millimeters.

10. The implant of claim 9, wherein the circumferential grooves blend into the stem and has an edge radius ranging from about 0.1 millimeters to about 1 millimeters.

11. The implant of claim 1, wherein the head and the stem each consist essentially of:

a graphite core and a pyrocarbon coating, the pyrocarbon coating having an average thickness ranging from about 100 to about 1000 microns.

12. The implant of claim 11, wherein the pyrocarbon coating has an elastic modulus ranging from about 15 GPa to about 22 GPa.

13. The implant of claim 12, wherein the pyrocarbon coating has an elastic modulus of about 20 GPa and a strength of at least 400 MPa.

14. The implant of claim 13, wherein the upper surface and contiguous edge blends are polished, and the lower surface and stem are coated with hydroxyapatite.

15. The implant of claim 1, wherein the convex first portion, the convex-concave second portion, and the third portion are not in the same plane as the perimeter surface.

16. The implant of claim 1, wherein the perimeter surface is generally cylindrical.

17. The implant of claim 1, wherein the blend of the upper surface into the perimeter surface and the blend of the perimeter surface into the lower surface independently have an edge radius ranging from about 0.1 mm to about 1 mm.

18. A method of repairing articular cartilage comprising:

(A) locating articular cartilage having a lesion;

(B) utilizing an implant having dimensions compatible with the lesion, wherein the implant comprises;

(a) a head having an upper surface, a perimeter surface, and a lower surface, wherein;

(i) the upper surface blends into the perimeter surface and the perimeter surface blends into the lower surface;

(ii) the upper surface has a general shape of at least a portion of a superior articular surface of a talus and at least a portion of a medial articular surface of a talus;

(iii) the upper surface includes a convex first portion having a general shape of a portion of a toroid, a convex-concave second portion having a general saddle shape of a convex-concave portion of a toroid, and a third portion having;

a general shape of a portion of a surface of a right circular cone having an aperture angle ranging from about 120 degrees to about 178 degrees, wherein the first portion is tangent on its lateral edge to the medial edge of the second portion and the first portion is tangent on its medial edge to the lateral edge of the third portion;

wherein the toroid of the convex first portion has a major radius ranging from about 9 millimeters to about 31 millimeters, and a minor tubular radius ranging from about 2 millimeters to about 6 millimeters; and

(b) a stem extending away from the lower surface, wherein;

(i) the stem has at least one circular perimeter along an axis normal to the lower surface. and a maximum stem circular perimeter at the intersection of the stem and the lower surface,

(ii) the maximum stem circular perimeter is less than a maximum diameter of the head perimeter surface,

(iii) the stem has a cylindrical portion;

(C) forming a cavity in the articular cartilage, subchondral bone, and cancellous bone; and

(D) engaging the implant with the cavity so that the lower surface, at least a portion of the perimeter surface abut against the subchondral and cancellous bone and the stein abuts against the cancellous bone.

19. The method of claim 18, wherein forming the cavity includes placement of autograft, allograft bone, or various bone graft substitute material into the lesion.

20. The method of claim 18, wherein the cylindrical portion of the stem extends at least one millimeter from the lower surface along a direction parallel to the lower surface normal;

and wherein the stem has at least one circumferential groove, wherein the at least one circumferential groove extends continuously around at least one of the plurality of circular perimeters, wherein the at least one circumferential groove is defined between two adjacent circular perimeters and has the shape of a partial torus extending radially inward of the adjacent circular perimeters, wherein the at least one circumferential groove blends into at least one of the two adjacent circular perimeters, wherein the stem blends into the lower surface.