Single-use flammable vapor sensor films

• US 8,691,390 B2
• Filed: 11/20/2007
• Issued: 04/08/2014
• Est. Priority Date: 11/20/2007
• Status: Active Grant

• Current Assignee: Therm-O-Disc Incorporated (Emerson Electric Company)
• Original Assignee: Therm-O-Disc Incorporated (Emerson Electric Company)
• Inventors: Ramamurthy, Praveen C.
• Primary Examiner(s): Shosho, Callie
• Assistant Examiner(s): STACHEL, KENNETH J
• Application Number:
  US11/943,023
• Publication Number:
  US 20090130421A1
• Time in Patent Office: 2,331 Days
• Field of Search: 428/221, 428/447, 324/691
• US Class Current: 428/447
• CPC Class Codes: G01N 27/125 Composition of the body, e.g. the composition of its sensitive layer
• CPC Class Codes: Y10T 428/249921 Web or sheet containing structurally defined element or component
• CPC Class Codes: Y10T 428/31663 As siloxane, silicone or silane

Abstract

A single-use replaceable (one-shot) conductometric sensor film for use with a conductometric sensor, such as flammable vapor sensors, is provided that detects one or more volatile organic compound chemical analytes. Such sensor films exhibit a sustained change in resistance after exposure to the target analytes. The sensor film compositions undergo substantially inelastic deformation after a detection event and thus exhibit a sustained resistance change, ensuring only one-time use for certain applications. Methods of sensing analytes using the single-use sensor film compositions are also provided.

Claims

1. A single-use conductometric sensor film comprising:

a single-use sensor film matrix in electrical communication with one or more electrodes of a conductometric sensor probe that detects one or more target analytes comprising volatile organic compounds, wherein in the substantial absence of said one or more target analytes, said matrix has an initial volume and exhibits a first baseline resistance and after a detection event occurs in the presence of said one or more target analytes, said matrix has an expanded volume and further undergoes a substantially inelastic deformation after said detection event so that said single-use sensor film matrix is incapable of reverting back to the initial volume and thus is prohibited from reuse after a single detection event, wherein said matrix comprises a crosslinked siloxane polymer that is a reaction of greater than or equal to about 50% of a first siloxane precursor having at least one terminal functional vinyl group and a second siloxane precursor comprising a hydride and a plurality of conductive particles distributed within said cross-linked siloxane polymer.

2. The single-use conductometric sensor film of claim 1, wherein said crosslinked siloxane polymer is formed with said first siloxane precursor comprising a methacrylate group.

3. The single-use conductometric sensor film of claim 1, wherein said first siloxane precursor comprises greater than or equal to about 50 weight % to about 80 weight % of the total amount of the crosslinked siloxane polymer.

4. The single-use conductometric sensor film of claim 1, wherein a ratio of said first siloxane precursor to said second siloxane precursor is about 1:

10 to about 1;

1 by weight.

5. The single-use conductometric sensor film of claim 1, wherein said crosslinked siloxane polymer is formed by a methacryloxy terminated siloxane precursor having a structure of:

6. The single-use conductometric sensor film of claim 5, wherein R, R′

, R″

, and R′

″

are each selected as CH₃, R₁ and R₂ are each selected as C₃H₆, x equals 65 and said average number molecular weight is about 5,000, wherein the structure is represented by;

7. The single-use conductometric sensor film of claim 5, wherein each said hydrocarbon side group R, R′

, R″

, and R′

″

is independently selected from the group consisting of;

ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, phenyl, alkylphenyl, cyclopentyl, phenylpropyl, butylated aryloxypropyl, N-pyrrolidonepropyl, cyanopropyl, benzyltrimethyl ammonium chloride, hydroxyalkyl, and combinations thereof.

8. The single-use conductometric sensor film of claim 1, wherein said conductive particles are selected from the group consisting of:

gold, platinum, graphite, carbon black, nickel, conductive metal borides, nitrides and carbides, and mixtures thereof.

9. A single-use conductometric sensor film matrix comprising a crosslinked siloxane polymer and a plurality of conductive particles distributed within said polymer, wherein in the substantial absence of one or more target analytes comprising volatile organic compounds, the sensor film matrix has an initial volume and exhibits a first baseline resistance and in the presence of said one or more target analytes comprising volatile organic compounds the sensor film matrix has an expanded volume and the polymer undergoes a substantially inelastic deformation after a detection event occurs in the presence of said one or more target analytes comprising volatile organic compounds so that the sensor film matrix is incapable of reverting back to the initial volume and thus is prohibited from reuse after said detection event, wherein said crosslinked siloxane polymer is from a reaction of a siloxane precursor comprising a hydride and a methacryloxy terminated siloxane precursor having a structure of:

10. The single-use conductometric sensor film matrix of claim 9, wherein R, R′

, R″

, and R′

″

are each selected as CH₃, R₁ and R₂ are selected as C₃H₆, x equals 65 and said average number molecular weight is about 5,000, wherein the structure is represented by;

11. The single-use conductometric sensor film matrix of claim 9, wherein said siloxane precursor comprising a hydride comprises 7-13% hydromethylsiloxane and 87-93% octylmethylsiloxane.

12. The single-use conductometric sensor film matrix of claim 9, wherein a ratio of said methacryloxy terminated siloxane precursor to said siloxane precursor comprising a hydride is about 1:

10 to about 1;

1 by weight.

13. A method of detecting one or more volatile organic compound target analytes comprising:

monitoring an electrical potential of a single-use sensor film matrix having an initial volume and a baseline resistance disposed within a conductometric sensor probe, wherein said single-use sensor film matrix comprises a plurality of conductive particles and a crosslinked siloxane polymer that is a reaction of a siloxane precursor having at least one terminal functional group at greater than or equal to about 50% of the total amount of said crosslinked siloxane polymer;

detecting the presence of the one or more volatile organic compound target analytes in a detection event by detecting a change in resistance from said baseline resistance, wherein during the detection event said single-use sensor film matrix interacts with the one or more volatile organic compound target analytes so as to undergo a substantially inelastic deformation to form a spent single-use sensor film matrix having a second expanded volume incapable of reverting back to said initial volume, thereby prohibiting reuse of said single-use sensor film matrix; and

removing said spent single-use sensor film matrix from said conductometric sensor probe after said detection event.

14. The method of claim 13, wherein said baseline resistance exhibited by said sensor film matrix prior to said detecting of the one or more volatile organic compound target analytes in said detection event at ambient temperature and pressure conditions is less than or equal to about 100 Ohm.

15. A method of detecting one or more volatile organic compound target analytes comprising:

monitoring an electrical potential of a single-use sensor film matrix having an initial volume and a baseline resistance disposed within a conductometric sensor probe, wherein said single-use sensor film matrix comprises a plurality of conductive particles and a crosslinked siloxane polymer that is a reaction of a siloxane precursor comprising a hydride and a methacryloxy terminated siloxane precursor having a structure of;

16. The method of claim 15, wherein a ratio of said methacryloxy terminated siloxane precursor to said siloxane precursor comprising a hydride is about 1:

10 to about 1;

1 by weight.

17. The method of claim 15, wherein said hydride comprises 7-13% hydromethylsiloxane and 87-93% octylmethylsiloxane.