Modular vehicular power system having a battery interface module and associated method

• US 8,691,416 B1
• Filed: 02/16/2010
• Issued: 04/08/2014
• Est. Priority Date: 02/16/2010
• Status: Expired due to Fees

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Carroll, Michael L., Foy, Larry Alan
• Primary Examiner(s): Leong, Jonathan G
• Application Number:
  US12/706,258
• Time in Patent Office: 1,512 Days
• Field of Search: 429/96, 429/99, 429/100, 429/121, 429/123, 439/500
• US Class Current: 429/123
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/625 Vehicles
• CPC Class Codes: H01M 10/656 characterised by the type of heat-exchange fluid
• CPC Class Codes: H01M 2010/4278 Systems for data transfer from batteries, e.g. transfer of battery parameters to a controller, data transferred between battery controller and main controller
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H01M 50/204 Racks, modules or packs for multiple batteries or multiple cells
• CPC Class Codes: H01M 50/244 Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
• CPC Class Codes: H01M 50/296 characterised by terminals of battery packs terminals of batteries H01M50/543
• CPC Class Codes: H01M 50/50 Current conducting connections for cells or batteries
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

A battery interface module is provided that includes a housing and a battery interface carried by the housing and configured to interface with a battery. The battery interface may include a first power bus interface, a first fluid interface and a first data interface. The battery interface module may also include first and second transmission interfaces carried by the housing. At least one of the first and second transmission interfaces may be configured to interface with another battery interface module. Each transmission interface may include a second power bus interface, a second fluid interface and a second data interface. Additionally, the first and second power bus interfaces may be in electrical communication, the first and second fluid interfaces may be in fluid communication and the first and second data interfaces may be communicably connected.

Claims

1. A battery interface module comprising:

a housing;

a battery interface carried by the housing and configured to interface with a battery, the battery interface comprising a first power bus interface, a first fluid interface and a first data interface;

first and second transmission interfaces carried by the housing with at least one of the first and second transmission interfaces configured to interface with another battery interface module, each transmission interface comprising a second power bus interface, a second fluid interface and a second data interface, wherein the first and second power bus interfaces are in electrical communication, the first and second fluid interfaces are in fluid communication and the first and second data interfaces are communicably connected; and

a bus bar positioned within the housing and electrically connecting the second power bus interfaces of the first and second transmission interfaces, wherein the first power bus interface is physically and electrically connected to the bus bar within the housing at a location intermediate of the second power bus interfaces of the first and second transmission interfaces.

2. A battery interface module according to claim 1 further comprising an internal data wiring harness extending between the first and second data interfaces.

3. A battery interface module according to claim 1 further comprising an address module to define the address of the battery interface module.

4. A battery interface module according to claim 1 wherein the housing comprises a plurality of exterior surfaces, and wherein the battery interface and the first and second transmission interfaces are carried by different exterior surfaces of the housing.

5. A battery interface module according to claim 1;

wherein one of the second power bus interfaces of the first and second transmission interfaces is male and another of the second power bus interfaces of the first and second transmission interfaces is female;

wherein one of the second fluid interfaces of the first and second transmission interfaces is male and another of the second fluid interfaces of the first and second transmission interfaces is female; and

wherein one of the second data interfaces of the first and second transmission interfaces is male and another of the second data interfaces of the first and second transmission interfaces is female.

6. A battery interface module according to claim 1 wherein the battery interface further comprises an alignment feature configured to facilitate alignment with the battery.

17. A battery interface module according to claim 1 further comprising a rail upon which the housing is mounted along with one or more other battery interface modules.

7. A modular vehicular power system comprising:

a plurality of batteries that collectively satisfy power requirements of a vehicle; and

a plurality of battery interface modules, each battery interface module comprising first and second transmission interfaces configured to establish power, fluid and data interfaces with other battery interface modules and a battery interface to provide power, fluid and data interfaces with a respective battery, wherein the battery interface includes a first power bus interface and the first and second transmission interface include second power bus interfaces;

wherein the first transmission interface of each battery interface module comprises power, fluid and data interfaces configured to mate with corresponding power, fluid and data interfaces, respectively, of the second transmission interface of another battery interface module,

wherein each battery interface module further comprises a bus bar electrically connecting the second power bus interfaces of the first and second transmission interfaces, wherein the first power bus interface is physically and electrically connected to the bus bar at a location intermediate of the second power bus interfaces of the first and second transmission interfaces.

8. A modular vehicular power system according to claim 7;

wherein the battery interface comprises a first fluid interface and a first data interface;

wherein each of the first and second transmission interfaces comprises a second fluid interface and a second data interface; and

wherein the first and second power bus interfaces are in electrical communication, the first and second fluid interfaces are in fluid communication and the first and second data interfaces are communicably connected.

9. A modular vehicular power system according to claim 8 wherein each battery interface module further comprises an internal data wiring harness extending between the first and second data interfaces.

10. A modular vehicular power system according to claim 7 wherein each battery interface module further comprises an address module to define the address of the battery interface module.

11. A modular vehicular power system according to claim 7 wherein the battery interface further comprises an alignment feature configured to facilitate alignment with the respective battery.

12. A method of satisfying power requirements of a vehicle, the method comprising:

providing a plurality of batteries that collectively satisfy the power requirements of the vehicle;

establishing connections between the plurality of batteries and a power bus, a data bus and a fluid coolant loop, wherein establishing connections comprises connecting each battery to a corresponding battery interface module and connecting a plurality of interconnected battery interface modules to the power bus, the data bus and the fluid coolant loop, wherein each battery interface module comprises first and second transmission interfaces configured to establish power, fluid and data interfaces with other battery interface modules and a battery interface to establish power, fluid and data interfaces with a respective battery, wherein the battery interface includes a first power bus interface and the first and second transmission interface include second power bus interfaces; and

establishing an electrical connection with a bus bar of each battery interface module between the second power bus interfaces of the first and second transmission interfaces, wherein the first power bus interface is physically and electrically connected to the bus bar at a location intermediate of the second power bus interfaces of the first and second transmission interfaces.

13. A method according to claim 12 wherein connecting the plurality of interconnected battery interface modules comprises connecting the battery interface modules in series.

14. A method according to claim 12 wherein the battery interface comprises a first fluid interface and a first data interface;

wherein each of the first and second transmission interfaces comprises a second fluid interface and a second data interface; and

wherein the first and second power bus interfaces are in electrical communication, the first and second fluid interfaces are in fluid communication and the first and second data interfaces are communicably connected.

15. A method according to claim 12 wherein each battery interface module further comprises an address module to define the address of the battery interface module.

16. A method according to claim 12 wherein connecting each battery to a corresponding battery interface module comprises aligning each battery with the corresponding battery interface module with corresponding alignment features carried by the battery and the corresponding battery interface module.