High temperature fuel cell system with integrated heat exchanger network

• US 8,691,462 B2
• Filed: 05/09/2005
• Issued: 04/08/2014
• Est. Priority Date: 05/09/2005
• Status: Active Grant

• Current Assignee: Bloom Energy Corporation
• Original Assignee: Modine Manufacturing Company
• Inventors: Bandhauer, Todd M., Reinke, Michael J., Valensa, Jeroen
• Primary Examiner(s): Walls, Cynthia K.
• Application Number:
  US11/124,810
• Publication Number:
  US 20060251939A1
• Time in Patent Office: 3,256 Days
• Field of Search: None
• US Class Current: 429/436
• CPC Class Codes: F28D 9/0075 the plates having openings therein for circulation of the heat-exchange medium from one conduit to another
• CPC Class Codes: H01M 8/04014 Heat exchange using gaseous fluids; Heat exchange by combustion of reactants
• CPC Class Codes: H01M 8/04074 Heat exchange unit structures specially adapted for fuel cell
• CPC Class Codes: H01M 8/04097 with recycling of the reactants H01M8/04119, H01M8/04104 take precedence
• CPC Class Codes: H01M 8/04708 of fuel cell reactants
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

A fuel cell system (1) is provided and includes a fuel cell stack (3), a cathode recuperator heat exchanger (33) adapted to heat an air inlet stream using heat from a fuel cell stack cathode exhaust stream, and an air preheater heat exchanger (39) which is adapted to heat the air inlet stream using heat from a fuel cell stack anode exhaust stream.

Claims

1. A fuel cell system, comprising:

a fuel cell stack;

an anode recuperator heat exchanger which is adapted to heat an anode feed stream using heat from an uncombusted fuel cell stack anode exhaust stream;

a cathode recuperator heat exchanger which is adapted to heat an air inlet stream using heat from a fuel cell stack cathode exhaust stream; and

an air preheater heat exchanger which is adapted to heat the air inlet stream using heat from the uncombusted fuel cell stack anode exhaust stream,

wherein the air preheater heat exchanger is located upstream of the cathode recuperator heat exchanger with respect to the air inlet stream,

wherein the anode recuperator heat exchanger is located upstream of the air preheater heat exchanger with respect to the uncombusted fuel cell anode exhaust stream,

and wherein;

the cathode recuperator heat exchanger is adapted to provide the cathode exhaust stream

exiting the cathode recuperator heat exchanger at a temperature of at least 200°

C.;

the fuel cell stack, the anode recuperator heat exchanger and the cathode recuperator heat exchanger are located inside a hot box; and

the air preheater heat exchanger and an air blower which provides the air inlet stream are located outside the hot box.

2. A fuel cell system, comprising:

a fuel cell stack;

a first means for heating an air inlet stream using heat from a fuel cell stack cathode exhaust stream;

a second means for heating the air inlet stream using heat from an uncombusted fuel cell stack anode exhaust stream; and

a third means for heating an anode feed stream using heat from the uncombusted fuel cell stack anode exhaust stream.

3. The system of claim 2, wherein the second means is located upstream of the first means with respect to the air inlet stream, and wherein the third means is located upstream of the second means with respect to the uncombusted fuel cell stack anode exhaust stream.

4. The system of claim 3, wherein:

the first means is a means for providing the cathode exhaust stream exiting the first means at a temperature of at least 200°

C.;

the fuel cell stack and the first and third means are located inside a hot box; and

the second means is located outside the hot box.