Systems and methods for making and using electrical stimulation systems with improved RF compatibility

• US 8,694,120 B2
• Filed: 02/14/2012
• Issued: 04/08/2014
• Est. Priority Date: 02/17/2011
• Status: Active Grant

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Inventors: Murtonen, Salomo
• Primary Examiner(s): Koharski, Christopher D
• Assistant Examiner(s): MAHMOOD, NADIA AHMAD
• Application Number:
  US13/396,350
• Publication Number:
  US 20120215287A1
• Time in Patent Office: 784 Days
• Field of Search: 607/2, 607/62, 607/72
• US Class Current: 607/62
• CPC Class Codes: A61N 1/025 Digital circuitry features of electrotherapy devices, e.g. memory, clocks, processors
• CPC Class Codes: A61N 1/0551 Spinal or peripheral nerve electrodes
• CPC Class Codes: A61N 1/36125 Details of circuitry or electric components
• CPC Class Codes: A61N 1/3718 Monitoring of or protection against external electromagnetic fields or currents
• CPC Class Codes: A61N 1/3754 Feedthroughs
• CPC Class Codes: A61N 1/3758 Packaging of the components within the casing
• CPC Class Codes: A61N 1/3787 from an external energy source
• CPC Class Codes: H01G 4/35 Feed-through capacitors or anti-noise capacitors

Abstract

An implantable control module for an electrical stimulation system includes an electronic subassembly disposed in a sealed conductive housing. A plurality of feedthrough pins extend through the sealed housing and couple connector contact of an external connector to the electronic subassembly. Each of the plurality of conductive pathways electrically couples a different one of the plurality of feedthrough pins to the electronic subassembly. A ground line electrically couples the electronic subassembly to the housing. A capacitive flex circuit is disposed in the housing and couples to each of the feed through pins. For each of the plurality of feedthrough pins the capacitive flex circuit includes a first conductive path electrically coupling the feedthrough pin to a corresponding conductive pathway of the plurality of conductive pathways, and a second conductive path electrically coupling the feedthrough pin to the ground pin.

Claims

1. An implantable control module for an electrical stimulation system, the control module comprising:

an electronic subassembly disposed in a sealed housing, the electronic subassembly comprising a pulse generator, wherein at least a portion of the housing is formed from a conductive material;

a connector configured and arranged for receiving a lead or lead extension, the connector disposed outside the sealed housing, wherein the connector comprises a plurality of connector contacts;

a plurality of feedthrough pins extending through the sealed housing, each of the plurality of feedthrough pins being electrically coupled to a different one of the connector contacts;

a plurality of conductive pathways disposed in the housing, each of the plurality of conductive pathways electrically coupling a different one of the plurality of feedthrough pins to the electronic subassembly;

a ground line electrically coupling the electronic subassembly to a ground pin that, in turn, is electrically coupled to a conductive portion of the housing; and

a capacitive flex circuit disposed in the housing, the capacitive flex circuit comprising a multi-layered flexible substrate comprising a top layer, a bottom layer, and a dielectric layer disposed between the top layer and the bottom layer, wherein the top layer comprises a plurality of first conductive traces electrically coupling the plurality of feedthrough pins to the plurality of conductive pathways, and wherein the bottom layer comprises a plurality of second conductive traces electrically coupling the plurality of first conductive traces to the ground pin.

2. The control module of claim 1, wherein the

plurality of first conductive traces comprises a plurality of first conductive plates, and wherein each of the plurality of first conductive plates is electrically coupled to a different feedthrough pin of the plurality of feedthrough pins.

3. The control module of claim 1, wherein the capacitive flex circuit is configured and arranged such that when current within a first frequency range propagates into the housing along at least one of the feedthrough pins the current preferentially propagates along the first conductive trace.

4. The control module of claim 3, wherein the capacitive flex circuit is configured and arranged such that when current within a second frequency range that is different from the first frequency range propagates into the housing along at least one of the feedthrough pins the current preferentially propagates along the second conductive trace.

5. The control module of claim 1, wherein a DC blocking capacitor is disposed along each of the plurality of conductive pathways.

6. The control module of claim 1, further comprising a current-limiting element disposed on the ground line between the electronic subassembly and the ground pin, the current-limiting element configured and arranged to prevent current above a threshold current level from propagating along the ground line into the electronic subassembly.

7. The control module of claim 6, wherein the resistance of the current-limiting element increases when the temperature at the current-limiting element increases above body temperature.

8. The control module of claim 6, wherein the current-limiting element comprises a positive temperature coefficient thermistor.

9. The control module of claim 6, wherein the current-limiting element comprises an inductor.

10. The control module of claim 9, wherein the inductor is an air core inductor.

11. The control module of claim 6, wherein the current-limiting element comprises a resistor.

12. The control module of claim 1, wherein the electronic subassembly is disposed on a printed circuit board.

13. The control module of claim 1, further comprising a power source coupled to the electronic subassembly.

14. An electrical stimulating system comprising:

the control module of claim 1; and

a lead having a distal end and a proximal end, the lead comprising

a lead body with a proximal end, a distal end, and a longitudinal length,

a plurality of electrodes disposed on the distal end of the lead,

a plurality of terminals disposed on the proximal end of the lead, and

a plurality of conductors, each conductor electrically coupling at least one of the electrodes to at least one of the terminals.

15. The electrical stimulating system of claim 14, wherein the plurality of connector contacts disposed in the connector are configured and arranged to electrically couple with the plurality of terminals disposed on the proximal end of the lead.

16. The electrical stimulating system of claim 14, further comprising a lead extension having a proximal end and a distal end, the lead extension comprising

a lead extension connector disposed at the proximal end of the lead extension, and

a plurality of lead extension terminals disposed at the proximal end of the lead extension.

17. The electrical stimulating system of claim 16, wherein the lead extension connector is configured and arranged to receive the plurality of lead terminals.

18. The electrical stimulating system of claim 16, wherein the plurality of connector contacts disposed in the control module connector are configured and arranged to electrically couple with the plurality of lead extension terminals disposed on the proximal end of the lead extension.

19. A method of stimulating patient tissue comprising:

providing the electrical stimulating system of claim 14;

implanting the electrical stimulating system into a patient such that the electrodes of the electrical stimulating system are in proximity to patient tissue to be stimulated;

generating stimulation energy in the control module of the electrical stimulating system; and

stimulating patient tissue using the generated stimulation energy, the stimulation energy transmitting to the patient tissue through the electrodes.

20. The control module of claim 2, wherein the plurality of second conductive traces comprises at least one second conductive plate, wherein the at least one second conductive plate is electrically coupled to the ground pin, and wherein the dielectric layer is sandwiched between the plurality of first conductive plates and the at least one second conductive plate.