Microchannel heat exchanger including multiple fluid circuits

• US 8,695,375 B2
• Filed: 04/13/2009
• Issued: 04/15/2014
• Est. Priority Date: 05/05/2008
• Status: Active Grant

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Kirkwood, Allen C.
• Primary Examiner(s): Ali, Mohammad M
• Application Number:
  US12/921,432
• Publication Number:
  US 20110030420A1
• Time in Patent Office: 1,828 Days
• Field of Search: 625/25, 625/15, 625/24, 625/26, 624/34, 624/98
• US Class Current: 62/525
• CPC Class Codes: F25B 39/00 Evaporators; Condensers
• CPC Class Codes: F28D 1/0417 with particular circuits for the same heat exchange medium, e.g. with the heat exchange medium flowing through sections having different heat exchange capacities or for heating/cooling the heat exchange medium at different temperatures
• CPC Class Codes: F28D 1/05391 with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators
• CPC Class Codes: F28F 2260/02 having microchannels

Abstract

A microchannel heat exchanger includes a plurality of microchannel tubes including a first set of microchannel tubes and a second set of microchannel tubes. A first circuit of the microchannel heat exchanger includes the first set of microchannel tubes, and a portion of a first fluid flows through the first set of microchannel tubes and exchanges heat with a second fluid. A second circuit of the microchannel heat exchanger includes the second set of microchannel tubes, and a reminder of the first fluid flows through the second set of microchannel tubes and exchanges heat with the second fluid. The first fluid from the first circuit and the first fluid from the second circuit combine into a common flow.

Claims

1. A microchannel heat exchanger comprising:

a plurality of microchannel tubes including a first set of microchannel tubes and a second set of microchannel tubes;

a first circuit including the first set of microchannel tubes, wherein a portion of a first fluid flows through the first set of microchannel tubes and exchanges heat with a second fluid;

a second circuit including the second set of microchannel tubes, wherein a remainder of the first fluid flows through the second set of microchannel tubes and exchanges heat with the second fluid, wherein the first fluid from the first circuit and the first fluid from the second circuit combine into a common flow; and

the microchannel heat exchanger includes a first header, a second header, and the plurality of microchannel tubes extend therebetween, wherein the first fluid from the first circuit and the first fluid from the second circuit combine into a common flow after exiting the plurality of microchannel tubes, the first header, and the second header.

2. A refrigeration system comprising:

a compressor for compressing a refrigerant;

a condenser for cooling the refrigerant;

an expansion device for expanding the refrigerant; and

an evaporator for heating the refrigerant,

wherein at least one of the condenser and the evaporator is a microchannel heat exchanger, the microchannel heat exchanger including a plurality of microchannel tubes including a first set of microchannel tubes and a second set of microchannel tubes,

wherein a first circuit includes the first set of tubes and a second circuit includes the second set of tubes, wherein a portion of the refrigerant flows through the first set of tubes and exchanges heat with air, a remainder of the refrigerant flows through the second set of tubes and exchanges heat with the air, and the refrigerant from the first circuit and the refrigerant from the second circuit combine into a common flow,

further including a distributor, the distributor in communication with the compressor, and the distributor splitting the refrigerant from the compressor into the portion and the remainder before the portion flows through the first set of tubes and the remainder flows through the second set of tubes.

3. The refrigeration system as recited in claim 2 including a third circuit including a third set of microchannel tubes, wherein the common flow flows through the third set of microchannel tubes to exchange heat with the air.

4. The refrigeration system as recited in claim 3 including a first header, a second header, and the plurality of microchannel tubes extend therebetween, wherein the refrigerant from the first circuit and the refrigerant from the second circuit combine into the common flow after exiting the plurality of microchannel tubes, the first header, and the second header, before entering the third set of microchannel tubes,

wherein a first divider wall separates each the first header and the second header into a first header section and a second header section and a second divider wall separates each of the first header and the second header into the second header section and a third header section, preventing flow of the refrigerant between the header sections, and

wherein the first header section is associated with the first circuit, the second header section is associated with the second circuit, and the third header section is associated with the third circuit.

5. The refrigeration system as recited in claim 4 wherein the first header section, the second header section and the third header section of the first header each include an additional wall that separates each of the header sections into an entry section and an exit section, wherein the refrigerant enters each of the circuits through the entry section and exits each of the circuits through the exit section.

6. The refrigeration system as recited in claim 3

wherein the refrigerant makes two passes through the plurality of microchannel tubes,

wherein the portion of the refrigerant flows through a group of the first set of microchannel tubes in a first direction and then flows through another group of the first set of microchannel tubes in an opposing second direction,

wherein the remainder of the refrigerant flows through a group of the second set of microchannel tubes in the first direction and then flows through another group of the second set of microchannel tubes in the opposing second direction, and

wherein the common flow of the refrigerant flows through a group of the third set of microchannel tubes in the first direction and then flows through another group of the third set of microchannel tubes in the opposing second direction.

7. The refrigeration system as recited in claim 3 wherein the first circuit, the second circuit and the third circuit are separate.

8. The refrigeration system as recited in claim 2, wherein the microchannel heat exchanger includes a first header, a second header, and the plurality of microchannel tubes extend therebetween, wherein the refrigerant from the first circuit and the refrigerant from the second circuit combine into a common flow after exiting the plurality of microchannel tubes, the first header, and the second header.