Packaging system for pharmaceutical dispenser and associated method

• US 8,695,779 B2
• Filed: 10/24/2012
• Issued: 04/15/2014
• Est. Priority Date: 10/24/2011
• Status: Active Grant

• Current Assignee: Remedi Technology Holdings, LLC
• Original Assignee: Remedi Technology Holdings, LLC
• Inventors: Hawkes, Kimberly, Bailey, Jeffrey S., Frahn, Anke, Archer, Bobby O.
• Primary Examiner(s): Deuble, Mark A
• Application Number:
  US13/659,604
• Publication Number:
  US 20130101377A1
• Time in Patent Office: 538 Days
• Field of Search: 198/347.1, 198/347.4, 198/426, 198/427, 198/429, 198/432, 198/463.2, 198/803.14, 221/124, 221/126, 221/133, 414/268, 414/269, 414/271, 414/273, 700/214, 700/216, 700/230, 700/231
• US Class Current: 198/347.1
• CPC Class Codes: B25J 15/0014 having fork, comb or plate shaped means for engaging the lower surface on a object to be transported
• CPC Class Codes: B25J 15/0253 comprising parallel grippers
• CPC Class Codes: B65B 35/36 by grippers
• CPC Class Codes: B65B 35/54 Feeding articles along multiple paths to a single packaging position
• CPC Class Codes: B65B 5/105 by grippers B65B5/12 and B65B5/108 take precedence
• CPC Class Codes: B65G 2812/02613 the load-carrying surfaces being separated from each other, e.g. individual load carriers
• CPC Class Codes: B65G 47/08 spacing or grouping the articles during feeding during transit by conveyor B65G47/28
• CPC Class Codes: B65G 47/28 during transit by a single conveyor
• CPC Class Codes: B65G 47/5113 using endless conveyors B65G47/5145 takes precedence
• CPC Class Codes: B65G 47/80 Turntables carrying articles or materials to be transferred, e.g. combined with ploughs or scrapers
• CPC Class Codes: B65G 47/90 Devices for picking-up and depositing articles or materials
• CPC Class Codes: G07F 17/0092 for assembling and dispensing of pharmaceutical articles medical dispensers for private use, A61J7/00
• CPC Class Codes: G16H 20/13 delivered from dispensers

Abstract

A packaging system and associated method for use with a pharmaceutical dispenser provides a turnkey solution for packaging pharmaceutical products such as solid medications and nutritional supplements to be taken orally in health care settings, including but not limited to long term care (LTC) and assisted living settings. An overall pharmacy system and methodology begins with bulk medications and supplements introduced into the work flow, individually packaged and assembled into medpass orders per patient and delivered to the LTC facility or other institution for patient consumption. The process begins by converting bulk medications and supplements to packaged unit doses and ultimately individually packaged medpass bags for each patient on a 24-hour schedule. The design of the overall system and its individual components allows for physical control of each unit dose package from start to finish without any unit dose package “free fall” in the system.

Claims

1. A collation module, comprising:

a main channel that receives a plurality of packages, the main channel being configured to convey the packages in a lateral direction from an upstream end of the module towards a downstream end of the module; and

a table including a plurality of ribs that form a series of grooves between each adjacent pair of the ribs, each of the grooves including a first portion extending in the lateral direction and a second portion angled towards a first side of the collation module,

wherein each of the packages, being conveyed by the main channel, is fed into one of the grooves and directed towards the first side of the collation module by the second portion of the groove.

2. The collation module according to claim 1, further comprising:

a nest associated with the main channel and configured to hold the packages after the packages have been removed from the main channel; and

a picker system configured to remove the packages from the main channel and place the removed packages into the nest.

3. The collation module according to claim 2, wherein the main channel and the nest traverse an endless path from the upstream end of the module towards the downstream end of the module.

4. The collation module according to claim 2, wherein the nest includes two or more parallel slots and each of the slots is configured to hold one or more of the packages.

5. The collation module according to claim 4, wherein the main channel receives and holds the packages arranged in a linear array.

6. The collation module according to claim 4, wherein the picker system places the removed packages into the nest such that adjacent edges of the packages in a first one of the slots of the nest overlap with edges of the packages in a second one of the slots of the nest.

7. The collation module according to claim 1, wherein the main channel receives and holds the packages arranged in a linear array.

8. The collation module according to claim 1, further comprising:

a transfer channel that receives the packages from a dispensing system; and

a pusher that transfers the packages from the transfer channel to the main channel.

9. The collation module according to claim 1, wherein the main channel receives twelve of the packages and each of the twelve packages is conveyed through a different one of the grooves.

10. The collation module according to claim 1, further comprising:

an offload assembly that offloads the packages from the nest to a unit dose module.

11. The collation module according to claim 1, wherein each of the packages includes a unit does of medicine.

12. A method of collating packages, comprising:

receiving a plurality of packages in a main channel of a collation module; and

conveying the packages in the main channel in a lateral direction from an upstream end of the module towards a downstream end of the module, the conveying including feeding the packages into grooves in the collation module such that each package first passes through a first portion of one of the grooves that extends in the lateral direction and a second portion angled towards a first side of the collation module to the package towards the first side of the collation module.

13. The method of collating packages according to claim 12, further comprising:

removing the packages from the main channel and placing them in a nest that holds the packages after the packages have been removed from the main channel.

14. The method of collating packages according to claim 13, wherein the conveying includes conveying the main channel and the nest in an endless path from the upstream end of the module towards the downstream end of the module.

15. The method of collating packages according to claim 13, wherein the removing includes placing the packages into the nest such that adjacent edges of the packages in a first slot of the nest overlap with edges of the packages in a second slot of the nest, the first slot being parallel to the second slot.

16. The method of collating packages according to claim 12, wherein the receiving includes holding the packages arranged in a linear array in the main channel.

17. The method of collating packages according to claim 12, further comprising:

receiving the packages from a dispensing system into a transfer channel upstream of the main channel; and

after the receiving the packages from the dispensing system, transferring the packages from the transfer channel to the main channel.

18. The method of collating packages according to claim 12, wherein the receiving includes receiving twelve of the packages and the conveying includes conveying each of the twelve packages through a different one of the grooves.

19. The method of collating packages according to claim 12, further comprising:

offloading the packages from the nest to a unit dose module.

20. The method of collating packages according to claim 12, wherein each of the packages includes a unit does of medicine.