Operating an infusion pump system

• US 8,696,633 B2
• Filed: 06/15/2011
• Issued: 04/15/2014
• Est. Priority Date: 09/26/2005
• Status: Active Grant

• Current Assignee: Insulet Corporation
• Original Assignee: Asante Solutions, Inc
• Inventors: Estes, Mark C., Wenger, Mitchell, Mernoe, Morten, Causey, James, Kirschen, Todd
• Primary Examiner(s): Schmidt, Emily
• Assistant Examiner(s): Anderson, Michael J
• Application Number:
  US13/161,292
• Publication Number:
  US 20110245773A1
• Time in Patent Office: 1,035 Days
• Field of Search: 604/151, 604/152
• US Class Current: 604/152
• CPC Class Codes: A61M 2005/14268 with a reusable and a disposable component
• CPC Class Codes: A61M 2005/14506 mechanically driven, e.g. spring or clockwork
• CPC Class Codes: A61M 2005/14573 with a replaceable reservoir for quick connection/disconnection with a driving system
• CPC Class Codes: A61M 2005/31518 designed to reduce the overall size of an injection device, e.g. using flexible or pivotally connected chain-like rod members
• CPC Class Codes: A61M 5/003 Kits for diabetics
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/1452 pressurised by means of pistons
• CPC Class Codes: A61M 5/1454 spring-actuated, e.g. by a clockwork
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump

Abstract

Some embodiments of a medical infusion pump system include a pump device and a removable controller device. When the pump device and the removable controller device are removably attached to one another, the components may provide a portable infusion pump unit to dispense medicine to a user. In particular embodiments, the removable controller device includes a user interface to readily provide information, for example, about the operation of the pump.

Claims

1. A single-use, portable infusion pump device, comprising:

a pump housing including an interior wall that at least partially defines a cylindrical cavity configured to slidably receive an outer wall of a pre-filled medicine cartridge insertable through an opening defined by the pump housing;

a non-rechargeable battery fixedly positioned in the pump housing;

a drive system positioned in the pump housing to dispense medicine from the pre-filled medicine cartridge when the pre-filled medicine cartridge is slidably received in the pump housing, the drive system including a piston rod that is incrementally movable to apply a dispensing force, wherein the drive system includes a mechanism to prevent reverse motion of the piston rod so that the piston rod nonreversibly advances only in a forward longitudinal direction toward the pre-filled medicine cartridge when the pre-filled medicine cartridge is slidably received in the pump housing; and

one or more electrical contacts fixedly positioned along an exterior face of the pump housing such that the electrical contacts are exposed along the exterior of the pump housing and are configured to mate with corresponding electrical contacts of a releasably attachable controller device.

2. The device of claim 1, wherein the one or more electrical contacts fixedly positioned along the exterior face of the pump housing in electrical communication with the non-rechargeable battery positioned in the pump housing.

3. The device of claim 2, wherein the drive system comprises a battery-powered mechanical actuator housed inside the pump housing.

4. The device of claim 3, wherein the battery-powered actuator housed inside the pump housing is in electrical communication with the non-rechargeable battery in the pump housing.

5. The device of claim 1, further comprising one or more retainer structures coupled to the pump housing so as to permit insertion of the pre-filled medicine cartridge into the cylindrical cavity of the pump housing and to hinder removal of the pre-filled medicine cartridge out of the cylindrical cavity of the pump housing.

6. The device of claim 1, wherein the pump device is constructed free of any user interface components.

7. The system of claim 1, wherein the interior wall of the pump housing at least partially defines the cylindrical cavity to slidably receive the pre-filled medicine cartridge having a cylindrical exterior wall and insulin therein.

8. The device of claim 1, further comprising a cap device that secures to the pump housing to cover the opening defined by the pump housing, wherein the cap device comprises a penetration member to pierce a septum of the pre-filled medicine cartridge when the pre-filled medicine cartridge is slidably received in the pump housing.

9. The device of claim 8, wherein the drive system comprises a battery-powered mechanical actuator housed inside the pump housing.

10. The device of claim 9, wherein the battery-powered actuator housed inside the pump housing is in electrical communication with the non-rechargeable battery in the pump housing.

11. A single-use, portable infusion pump device, comprising:

a pump housing including an interior wall that at least partially defines a cylindrical cavity configured to slidably receive an outer wall of a pre-filled medicine cartridge insertable through an opening defined by the pump housing;

a cap device that secures to the pump housing to cover the opening defined by the pump housing, wherein the cap device comprises a penetration member to pierce a septum of the pre-filled medicine cartridge when the pre-filled medicine cartridge is slidably received in the pump housing;

a non-rechargeable battery fixedly positioned in the pump housing;

a drive system positioned in the pump housing to dispense medicine from the pre-filled medicine cartridge when the pre-filled medicine cartridge is slidably received in the pump housing, the drive system including a piston rod that is incrementally movable to apply a dispensing force, wherein the drive system nonreversibly advances the piston rod only in a forward longitudinal direction toward the pre-filled medicine cartridge when the pre-filled medicine cartridge is slidably received in the pump housing; and

one or more electrical contacts fixedly positioned along an exterior face of the pump housing such that the electrical contacts are exposed along the exterior of the pump housing and are configured to mate with corresponding electrical contacts of a releasably attachable controller device.

12. The device of claim 11, wherein the one or more electrical contacts fixedly positioned along the exterior face of the pump housing in electrical communication with the non-rechargeable battery positioned in the pump housing.

13. The device of claim 11, further comprising one or more retainer structures coupled to the pump housing so as to permit insertion of the pre-filled medicine cartridge into the cylindrical cavity of the pump housing and to hinder removal of the pre-filled medicine cartridge out of the cylindrical cavity of the pump housing.

14. The device of claim 11, wherein the pump device is constructed free of any user interface components.

15. The system of claim 11, wherein the interior wall of the pump housing at least partially defines the cylindrical cavity to slidably receive the pre-filled medicine cartridge having a cylindrical exterior wall and insulin therein.

16. A portable infusion pump system, comprising:

a pump device including;

a pump housing that defines a space to receive a medicine and a drive system to dispense the medicine when received by the pump housing; and

a removable controller device including;

a controller housing that is removably attachable to the pump housing in a fixed relationship so that the space to receive the medicine is positioned rearward of the controller housing and a user interface arranged on the controller housing such that a display of the user interface is positioned along a front face of the controller housing that is opposite from the rear position of the space to receive the medicine, the user interface including the display and one or more user-selectable buttons.

17. The system of claim 16, wherein the pump housing including an interior wall that at least partially defines a cylindrical cavity configured to slidably receives an outer wall of a pre-filled medicine cartridge insertable through an opening defined by the pump housing.

18. The system of claim 17, wherein the drive system nonreversibly advances the piston rod only in a forward longitudinal direction toward the pre-filled medicine cartridge when the pre-filled medicine cartridge is slidably received in the pump housing.

19. The system of claim 16, wherein the controller housing is matable with the pump housing so as to form a releasable mechanical connection.

20. The system of claim 19, wherein the user interface is mounted to the controller housing structure that is matable with the pump housing structure so that the user interface is viewable to a user while looking toward the pump device when the releasable mechanical connection is formed.

21. The system of claim 16, wherein the controller device electrically communicates signals to a component of the pump device when the controller device and pump device are removably attached.

22. The system of claim 21, wherein the controller device electrically communicates signals via a hard-wired electrical connection including one or more electrical contacts fixedly arranged on an exterior of the pump device that mate with one or more electrical contacts fixedly arranged on an exterior the controller device.

23. The system of claim 16, wherein the pump device includes a battery that transmits electrical energy to a rechargeable power source disposed in the controller device, and wherein the rechargeable power source provides energy to at least a portion of the user interface of the controller device.

24. The system of claim 23, wherein the battery has a greater energy density than the rechargeable power source and provides energy to charge the rechargeable power source over a period of time, and wherein the rechargeable power source is configured to supply energy to at least a portion of the drive system of the pump device.

25. The system of claim 16, wherein the drive system of the pump device comprises a rotational motor that acts upon a ratchet mechanism, wherein the rotational motor comprises a reversible motor that outputs one or more full rotations in a first direction and in a second opposite direction, and wherein the one or more full rotations of the rotational motor in the first direction causes a pawl member of the ratchet mechanism to partially pivot.

26. The system of claim 25, wherein the rotational motor acts upon the ratchet mechanism to cause an incremental movement of the ratchet mechanism, the incremental movement of the ratchet mechanism driving a piston rod to advance only in a positive longitudinal direction.

27. The system of claim 16, wherein the display of the user interface communicates menu options to a user when the user actuates the one or more buttons, wherein at least one of the menu options communicated by the user interface provides data indicative of a medicine dispensing rate, wherein at least one of the menu options communicated by the user interface provides data indicative of a total amount of medicine dispensed in a given time period, wherein at least one of the menu options communicated by the user interface provides data indicative of an amount of medicine remaining in the pump housing, and wherein the display of the user interface communicates time and date information when no button has been actuated for a period of time.