Apparatuses and methods for using energy harvesting for variable shock absorption in a prosthetic device

• US 8,698,329 B2
• Filed: 05/25/2012
• Issued: 04/15/2014
• Est. Priority Date: 05/25/2012
• Status: Active Grant

• Current Assignee: KCF Technologies, Inc. (SKC Company Limited)
• Original Assignee: KCF Technologies, Inc. (SKC Company Limited)
• Inventors: Loverich, Jacob J., Kraige, David R., Frank, Jeremy E., Geiger, Richard T.
• Primary Examiner(s): NASRI, JAVAID H
• Application Number:
  US13/481,770
• Publication Number:
  US 20130317626A1
• Time in Patent Office: 690 Days
• Field of Search: 290/1.R
• US Class Current: 290/1.R
• CPC Class Codes: A61F 2/70 electrical
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2002/5006 Dampers, e.g. hydraulic damper
• CPC Class Codes: A61F 2002/708 electrically self charging
• CPC Class Codes: F03G 5/06 other than of endless-walk type
• CPC Class Codes: H02K 7/1853 driven by intermittent forces

Abstract

An apparatus for harvesting energy from motion of a prosthetic limb, wherein the prosthetic limb has motion in at least one degree of freedom, may include a piston configured to receive an input motion and provide an output motion when a first motion in a degree of freedom of the prosthetic limb causes pressure and motion of hydraulic fluid. The apparatus may include an electromagnetic motor for converting mechanical energy of the output motion into corresponding electrical energy delivered to an electrical load and a variable-impedance energy harvesting circuit across terminals of the motor.

Claims

1. An apparatus for harvesting energy from motion of a prosthetic limb, the prosthetic limb having motion in at least one degree of freedom, the apparatus comprising:

a piston configured to receive an input motion and provide an output motion when a first motion in a degree of freedom of the prosthetic limb causes pressure and motion of hydraulic fluid against a surface of said piston;

an electromagnetic motor for converting mechanical energy of said output motion into corresponding electrical energy delivered to an electrical load; and

a variable-impedance energy harvesting circuit across terminals of the motor, the circuit being operable to act as a variable damper on said motion of the prosthetic limb.

2. The apparatus of claim 1, wherein variation of resistance across the terminals of the motor varies an amount of a user'"'"'s walking energy that is harvested as electrical energy.

3. The apparatus of claim 1, wherein variation of resistance across the terminals of the motor varies a damping characteristics of the prosthetic limb.

4. The apparatus of claim 1, wherein the electromagnetic motor has a generator mode.

5. The apparatus of claim 1, wherein the electromagnetic motor comprises one of a rotary motor and a linear motor.

6. The apparatus of claim 1, further comprising a hydraulic amplifier mechanically coupled with the piston and the electromagnetic motor, the hydraulic amplifier being configured to amplify the input motion of the piston such that the output motion is greater than the input motion, the hydraulic amplifier being configured to direct a force associated with the output motion to the electromagnetic motor.

7. The apparatus of claim 6, wherein the hydraulic amplifier comprises:

the piston slidably movable in a first hydraulic cylinder between a first position and a second position; and

a second piston slidably movable in a second hydraulic cylinder between a first position and a second position, the second piston including an output member configured to direct the output force to the generator.

8. The apparatus of claim 7, wherein the piston is configured to move a first distance in response to the input motion, the movement of the piston by the first distance causing the second piston to move a second distance, the second distance being greater than the first distance.

9. The apparatus of claim 8, wherein the hydraulic amplifier comprises a closed hydraulic system with essentially incompressible working hydraulic fluid, and the first hydraulic cylinder has a diameter larger than a diameter of the second hydraulic cylinder.

10. The apparatus of claim 7, further comprising a return spring configured to return the piston and the second piston to their respective first positions.

11. The apparatus of claim 7, wherein a second motion in the degree of freedom of the prosthetic limb opposite to said first motion causes pressure and motion of the hydraulic fluid configured to return the piston and the second piston to their respective first positions.

12. The apparatus of claim 1, wherein a higher resistance across the terminals allows the motor to turn more easily, while a lower resistance across the terminals makes the motor more difficult to turn.

13. The apparatus of claim 12, wherein with the higher resistance, the prosthetic limb will be more free to deflect and will feel softer to a wearer, while with the lower resistance, the limb will be more resistant to deflection and will feel stiffer to the wearer.

14. The apparatus of claim 1, wherein resistance across the terminals may be varied at least one of from step-to-step and over the course of a single step.

15. The apparatus of claim 1, further comprising a controller, the controller containing instructions for operation to vary the resistance at least one of from step-to-step and over the course of a single step to vary at least one of the stiffness and shock absorption characteristics of the prosthetic limb.

16. The apparatus of claim 15, wherein the controller is powered by energy harvested by the apparatus.

17. The apparatus of claim 16, wherein the energy is directed from the storage reservoir to the controller.

18. An prosthetic limb, comprising:

a hydraulic cylinder including hydraulic fluid and a piston slidably movable in the hydraulic cylinder in response to motion in a degree of freedom of the prosthetic limb;

an energy harvester operably coupled with the hydraulic cylinder, the energy harvester including an output member associated with said piston, the output member being configured to provide an output motion when a first motion in a degree of freedom of the prosthetic limb causes pressure and motion of hydraulic fluid against a surface of said piston, the energy harvester including an electromagnetic motor for converting mechanical energy of said output motion into corresponding electrical energy;

a variable-impedance energy harvesting circuit across terminals of the motor; and

an energy storage reservoir, the electromagnetic motor being electrically coupled to the energy storage reservoir to direct energy harvested from said motion of the prosthetic limb to the energy storage reservoir or an electrical load, the circuit being operable to act as a variable damper on said motion of the prosthetic limb.

19. The prosthetic limb of claim 18, further comprising at least one component selected from sensors, microprocessor controllers, valves, and actuators configured to assist gait motion of a wearer of the prosthetic limb, said at least one component being powered by a battery.

20. The prosthetic limb of claim 18, further comprising a joint member and an arrangement for controlling motion of the joint member, the arrangement including at least one component powered by a battery.

21. The prosthetic limb of claim 18, further including an arrangement configured to actively propel the wearer forward, the arrangement including at least one component powered by a battery.

22. The apparatus of claim 18, further comprising a hydraulic amplifier mechanically coupled with the piston and the electromagnetic motor, the hydraulic amplifier being configured to amplify the input motion of the piston such that the output motion is greater than the input motion, the hydraulic amplifier being configured to direct a force associated with the output motion to the electromagnetic motor.

23. The apparatus of claim 22, wherein the hydraulic amplifier comprises:

the piston slidably movable in a first hydraulic cylinder between a first position and a second position; and

a second piston slidably movable in a second hydraulic cylinder between a first position and a second position, the second piston including an output member configured to direct the output force to the generator.

24. The apparatus of claim 23, further comprising a return spring configured to return the piston and the second piston to their respective first positions.

25. The apparatus of claim 23, further comprising a torsion resistant arrangement configured to couple the piston to the first hydraulic cylinder such that the piston is prevented from rotating within the first hydraulic cylinder.