Flush valve hydrogenerator

• US 8,698,333 B2
• Filed: 09/22/2010
• Issued: 04/15/2014
• Est. Priority Date: 09/23/2009
• Status: Active Grant

• Current Assignee: ZURN Water LLC (Zurn Elkay Water Solutions Corp.)
• Original Assignee: Zurn Industries LLC (Zilco Holdings, Inc.)
• Inventors: Glasser, Jamie, Grace, Scott, Jones, Steven R., Schoolcraft, John Kevin, Hill, Robert, Bartee, John, Blackmon, Zack III
• Primary Examiner(s): GIRARDI, VANESSA MARY
• Application Number:
  US12/887,756
• Publication Number:
  US 20110071698A1
• Time in Patent Office: 1,301 Days
• Field of Search: 290/52, 290/43, 290/54
• US Class Current: 290/43
• CPC Class Codes: F03B 13/00 Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus if the apparatus aspects are predominant, see the relevant subclasses for such apparatus, e.g. H02K7/18; Power stations or aggregates incorporating only machines or engines of positive-displacement type F03C; hydraulic engineering aspects E02B; combinations with wind energy converters F03D9/008
• CPC Class Codes: F05B 2220/60 making use of surplus or waste energy
• CPC Class Codes: F05B 2220/602 with energy recovery turbines
• CPC Class Codes: H02K 7/1823 structurally associated with turbines or similar engines
• CPC Class Codes: H02P 2101/10 for water-driven turbines
• CPC Class Codes: H02P 9/04 Control effected upon non-electric prime mover and dependent upon electric output value of the generator
• CPC Class Codes: Y02B 10/50 Hydropower in dwellings
• CPC Class Codes: Y02E 10/20 Hydro energy

Abstract

A power generating device for use with a plumbing fixture includes: a volute configured to receive water from a water supply pipe; a stator having a plurality of blades positioned around a circumference thereof positioned within the volute; a rotor positioned within the stator; and a generator coupled to the rotor. The volute directs substantially all of the water received from the water supply pipe in a circumferential direction through the plurality of blades of the stator to the rotor, thereby causing the rotor to rotate.

Claims

1. A power generating device for use with a flush valve, the power generating device comprising:

a volute configured to receive water from a water supply pipe;

a stator positioned in the volute, the stator having a circular, 0-shaped stator body that includes a plurality of stator blades equally spaced around a circumference thereof, and each of the plurality of stator blades positioned on the stator body such that each stator blade is rotated clockwise from a line tangent to the stator body;

a rotor positioned within the stator, the rotor having a rotor body with a plurality of rotor blades positioned thereon, the plurality of rotor blades are surrounded by the plurality of stator blades, and each of the plurality of rotor blades positioned on the rotor body such that each rotor blade is rotated counter-clockwise from a line tangent to the rotor body; and

a generator coupled to the rotor,

wherein the volute directs substantially all of the water received from the water supply pipe in a circumferential direction through the plurality of blades of the stator to the rotor, thereby causing the rotor to rotate.

2. The power generating device of claim 1, wherein the rotor is a Francis-type turbine.

3. The power generating device of claim 1, wherein the generator is a three-phase A.C., brushless motor having a drive shaft.

4. The power generating device of claim 3, wherein the rotor is coupled to the drive shaft of the motor.

5. The power generating device of claim 3, wherein the rotation of the rotor causes rotation of the drive shaft of the motor, thereby generating electricity.

6. A hydrogenerator flush valve comprising:

a housing;

a solenoid valve disposed in the housing and configured to allow water to flow into the housing from a water supply pipe when in a first position and prevent water from flowing into the housing from the water supply pipe when in a second position; and

a hydrogenerator disposed in the housing, the hydrogenerator comprising;

a volute having a substantially circular cross-sectional shape and configured to receive substantially all of the water from a water supply pipe when the solenoid valve is in the first position;

a stator having a plurality of blades positioned around a circumference thereof, the stator positioned within the volute;

a rotor positioned within the stator, the rotor having a plurality of blades and the plurality of blades of the rotor are surrounded by the plurality of blades of the stator; and

a generator coupled to the rotor,

wherein the stator and the rotor are positioned within the volute such that the stator and the rotor are offset from a center of the substantially circular cross-sectional shape of the volute and the water received from the water supply pipe when the solenoid valve is in a first position takes an approximately 90°

turn within the housing and substantially all of the water is directed to the volute, such that the water is directed in a circumferential direction by the volute through the plurality of blades of the stator to the rotor, thereby causing the rotor to rotate.

7. The hydrogenerator flush valve of claim 6, wherein the rotor is a Francis-type turbine.

8. The hydrogenerator flush valve of claim 6, wherein the generator is a three-phase A.C., brushless motor having a drive shaft.

9. The hydrogenerator flush valve of claim 8, wherein the rotor is coupled to the drive shaft of the motor.

10. The hydrogenerator flush valve of claim 8, wherein the rotation of the rotor causes rotation of the drive shaft of the motor, thereby generating electricity.

11. The hydrogenerator flush valve of claim 6, further comprising control and charging circuitry operationally coupled to the solenoid valve and the hydrogenerator.

12. The hydrogenerator flush valve of claim 11, wherein the control and charging circuitry is configured to store electrical energy generated by the hydrogenerator on at least one supercapacitor.

13. The hydrogenerator flush valve of claim 12, wherein the electrical energy stored on the at least one supercapacitor is used to power the solenoid valve.

14. The hydrogenerator flush valve of claim 11, further comprising a sensor array operationally coupled to the control and charging circuitry for detecting the presence of a user.

15. The hydrogenerator flush valve of claim 12, wherein the control and charging circuitry controls the solenoid valve to move from the first position to the second position and vice versa based on feedback from the sensor array.