Electronic articles for displays and methods of making same

• US 8,698,394 B2
• Filed: 03/18/2011
• Issued: 04/15/2014
• Est. Priority Date: 03/31/2010
• Status: Active Grant

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: McCutcheon, Jeffrey W., Le, John D., Rotto, Nelson T., Veeraraghavan, Badri
• Primary Examiner(s): WALFORD, NATALIE K
• Application Number:
  US13/635,445
• Publication Number:
  US 20130009544A1
• Time in Patent Office: 1,124 Days
• Field of Search: None
• US Class Current: 313/509
• CPC Class Codes: H01B 3/004 with conductive additives or conductive layers
• CPC Class Codes: H05B 33/145 Arrangements of the electroluminescent material
• CPC Class Codes: H05B 33/22 characterised by the chemical or physical composition or the arrangement of auxiliary dielectric or reflective layers

Abstract

Electronic articles such as, for example, electroluminescent lamps useful for displays and method of making the same are provided. The electronic articles include a substrate, a conductive element adjacent to the substrate, a high dielectric composite adjacent to the conductive element and an electrically-active layer adjacent to at least a portion of the high dielectric composite. The high dielectric composite includes a polymeric binder and from 1 to 80 volume percent of filler retained in the binder. The filler comprises particles that include an electrically-conducting layer and an insulating layer substantially surrounding the electrically-conducting layer. In some embodiments the binder includes a pressure-sensitive adhesive and the composite has adhesive properties.

Claims

1. An electronic article comprising:

a substrate;

a conductive element adjacent to the substrate;

a high dielectric composite, having a first and a second surface, the first surface adjacent to at least a portion of the conductive element; and

an electrically-active layer which is adjacent to at least portion of the second surface of the high dielectric composite,

wherein the high dielectric composite comprises;

a polymeric binder,

from 1 to 80 volume percent of particulate filler retained in the binder,

wherein the filler comprises particles that include;

an electrically-conducting layer; and

an insulating layer substantially surrounds the electrically-conducting layer, and

wherein the electrically-active layer is in electrical communication with the conductive element.

2. An electronic article according to claim 1, wherein the substrate is polymeric material selected from the group consisting of polyimide, polyester, polyethylene, or a combination thereof.

3. An electronic article according to claim 1, wherein the high dielectric composite has a dielectric constant of from about 4 to about 50.

4. An electronic article according to claim 1, wherein the high dielectric composite has a loss tangent of less than 0.1.

5. An electronic article according to claim 1, wherein the binder is selected from an epoxy resin, a cyanate ester resin, a polybutadiene resin, or an acrylic resin.

8. An electronic article according to claim 1, wherein the filler comprises particles that further comprise a core body.

9. An electronic article according to claim 8, wherein the core body comprises a spherical particle, a spheroid particle, a flake, or a fiber.

10. An electronic article according to claim 9, wherein the core body comprises a ceramic or a polymer.

11. An electronic article according to claim 10 wherein the ceramic comprises silicon dioxide.

12. An electronic article according to claim 8, wherein the electrically-conducting layer substantially surrounds the core body.

13. An electronic article according to claim 1, wherein electrically-conducting conducting layer comprises a metal, a metal alloy, or a conductive metal oxide.

14. An electronic article according to claim 1, wherein the insulating layer comprises a ceramic, or a polymer.

15. An electronic article according to claim 14, wherein the ceramic comprises aluminum oxide or silicon oxide.

16. An electronic article according to claim 1 further comprising surface-modified nanoparticles.

17. An electronic article according to claim 1 further comprising a transparent electrode in contact with the electrically-active layer.

18. A display device comprising an electronic article according to claim 15.

6. An electronic article comprising:

a substrate;

a conductive element adjacent to the substrate;

a high dielectric composite having a first and a second surface, the first surface adjacent to at least a portion of the conductive element; and

an electrically-active layer which is adjacent to at least portion of the second surface of the high dielectric composite,

wherein the high dielectric composite comprises;

a polymeric binder, wherein the binder comprises a pressure-sensitive adhesive comprising the reaction product of acrylic precursors,

from 1 to 80 volume percent of particulate filler retained in the binder,

wherein the filler comprises particles that include;

an electrically-conducting layer; and

an insulating layer substantially surrounds the electrically-conducting layer, and

wherein the electrically-active layer is in electrical communication with the conductive element.

7. An electronic article according to claim 6, wherein the acrylic precursors comprise at least one non-polar acrylic monomer and at least one polar acrylic monomer.

19. A method of assembling a display device comprising:

disposing a conductive element adjacent to a substrate to form a conductive substrate;

disposing a transparent conductor adjacent to a transparent substrate;

disposing an electrically-active layer adjacent to the transparent conductor to form a transparent electrically-active substrate;

applying a high dielectric composite adjacent to either the conductive element on the conductive substrate, the electrically-active layer on the transparent electrically-active substrate or both; and

laminating the conductive substrate to the transparent electrically-active substrate so that the high dielectric composite is adjacent to both the conductive element on the conductive substrate and the electrically-active layer on the transparent electrically-active substrate to form the display device;

wherein the high dielectric composite comprises;

a polymeric binder,

from 1 to 80 volume percent of particulate filler retained in the binder,

wherein the filler comprises particles that include;

an electrically-conducting layer; and

an insulating layer substantially surrounds the electrically-conducting layer.