Ultrasonic flow meter

• US 8,700,344 B2
• Filed: 04/20/2011
• Issued: 04/15/2014
• Est. Priority Date: 04/20/2011
• Status: Active Grant

• Current Assignee: Neptune Technology Group Incorporated (Roper Technologies, Inc.)
• Original Assignee: Neptune Technology Group Incorporated (Roper Technologies, Inc.)
• Inventors: Wilson, Michael A.
• Primary Examiner(s): Kundu, Sujoy
• Assistant Examiner(s): Ngon, Ricky
• Application Number:
  US13/090,980
• Publication Number:
  US 20120271568A1
• Time in Patent Office: 1,091 Days
• Field of Search: 702/48
• US Class Current: 702/48
• CPC Class Codes: G01F 1/66 by measuring frequency, phase shift or propagation time of electromagnetic or other waves, e.g. using ultrasonic flowmeters
• CPC Class Codes: G01F 1/667 Arrangements of transducers for ultrasonic flowmeters; Circuits for operating ultrasonic flowmeters
• CPC Class Codes: G01F 1/668 Compensating or correcting for variations in velocity of sound

Abstract

A method and apparatus utilizing a pair of ultrasonic transducers simultaneously transmitting and receiving to measure the mean time of flight of an ultrasonic signal over a given distance, and thereby the speed of sound of a fluid in a conduit at a given temperature, independent of flow rate, and the flow rate of the fluid. A signal source simultaneously drives an upstream transducer and a downstream transducer, each of which receive the signal transmitted by the other. The difference between the upstream and downstream signals takes into account the speed of sound of the fluid. The time of flight for the upstream and downstream signals can then be used to calculate the flow rate. A phase locked loop coupled to the signal source automatically adjusts for variations of the speed of sound in the fluid in response to temperature changes.

Claims

1. A method of measuring a mean time of flight for an ultrasonic signal to travel a given distance in a fluid under zero flow conditions, independent of the rate of flow, if any, of said fluid during said measurement, comprising:

Driving a periodic input signal through first and second ultrasonic transducers simultaneously to generate first and second transmitted ultrasonic signals, respectively;

While driving said transducers with said input signal, receiving with said first transducer said second transmitted signal, and receiving with said second transducer said first transmitted signal, and measuring a phase relationship between said first received signal and said second received signal, said phase relationship defining a difference signal;

Computing said time of flight by dividing the distance between said transducers by the time elapsed between a selected number of cycles of said difference signal, said selected number of cycles corresponding to a frequency of said input signal and the distance between said transducers.

2. The method of claim 1, wherein said input signal is derived from said difference signal, and the frequency of said input signal is adjusted to maintain said selected number of cycles as the speed of sound in said fluid varies with changes in temperature of said fluid.

3. The method of claim 2, wherein the distance between said transducers corresponds to an integral number of half cycles of said difference signal.

4. The method of claim 2, where said input signal is offset in phase by a desired amount at said second transducer.

5. The method of claim 4, wherein said desired phase offset is 180 degrees.

6. A method of measuring a flow of fluid in a conduit comprising:

Driving an input signal through first and second ultrasonic transducers simultaneously to generate a first and second transmitted ultrasonic signal, respectively;

While driving said transducers with said input signal, receiving with said first transducer said second transmitted signal, and receiving with said second transducer said first transmitted signal;

Measuring a difference between said first and second received signals, said difference defining a difference signal and being directly proportional to fluid flow through said pipe, wherein said input signal is derived from said difference signal; and

Adjusting a frequency of said input signal to maintain a selected number of cycles of said difference signal between said transducers, wherein the distance between said transducers corresponds to an integral number of half cycles of said difference signal.

7. The method of claim 6, wherein the frequency of the input signal is adjusted so that an intersection of the first and second transmitted signals occurs at the first transducer and another intersection occurs at the second transducer, an amplitude of the difference of said first and second signals being zero at said intersections.

8. The method of claim 7, further comprising accounting for a speed of sound through said fluid at an actual temperature of said fluid, independent of a flow rate, based upon the distance between said transducers and a time between a selected number of said intersections.

9. A method of measuring a mean time of flight for an ultrasonic signal to travel a given distance in a fluid under zero flow conditions, independent of a rate of flow, if any, of said fluid during said measurement, comprising:

Driving a periodic input signal through a first ultrasonic transducer to generate a first transmitted ultrasonic signal and receiving with a second transducer said first transmitted signal;

Driving said periodic input signal through said second ultrasonic transducer to generate a second transmitted ultrasonic signal and receiving with said first transducer said second transmitted signal;

Measuring a phase relationship between said first received signal and said second received signal, said phase relationship defining a difference signal;

Computing said time of flight by dividing the distance between said transducers by a time elapsed between a selected number of cycles of said difference signal, said selected number of cycles corresponding to a frequency of said input signal and the distance between said transducers.

10. The method of claim 9, wherein said input signal is derived from said difference signal, and the frequency of said input signal is adjusted to maintain said selected number of cycles as a speed of sound in said fluid varies with changes in a temperature of said fluid.

11. The method of claim 10, wherein the distance between said transducers corresponds to an integral number of half cycles of said difference signal.

12. The method of claim 10, where said input signal is offset in phase by a desired amount at said second transducer.

13. The method of claim 12, wherein said desired phase offset is 180 degrees.

14. The method of claim 10, further comprising computing the rate of flow of said fluid based upon said computed time of flight.

15. The method of claim 9, further comprising computing the rate of flow of said fluid based upon said computed time of flight.