Computer based models for webs of materials

• US 8,700,364 B2
• Filed: 06/07/2011
• Issued: 04/15/2014
• Est. Priority Date: 06/07/2011
• Status: Active Grant

• Current Assignee: The Procter & Gamble Company
• Original Assignee: The Procter & Gamble Company
• Inventors: Looney, Michael Timothy, Li, Lei, Whaley, Mark David, Lange, Stephen Joseph
• Primary Examiner(s): PHAN, THAI Q
• Application Number:
  US13/154,530
• Publication Number:
  US 20120316839A1
• Time in Patent Office: 1,043 Days
• Field of Search: 703/2, 703/5, 703/7, 703/9, 703/11, 700/86, 152/154.2
• US Class Current: 703/2
• CPC Class Codes: G06F 2111/10 Numerical modelling
• CPC Class Codes: G06F 2113/12 Cloth
• CPC Class Codes: G06F 30/20 Design optimisation, verification or simulation optimisation, verification or simulation of circuit designs G06F30/30
• CPC Class Codes: Y10T 152/10027 with wear indicating feature

Abstract

Methods of using computer based models for simulating the physical behavior of webs.

Claims

1. A method comprising:

representing a web of material with a computer based model of the web, wherein the model includes a first web contact layer with first contact objects and a carrier layer with carrier elements, wherein the first web contact layer is joined to the carrier layer;

representing a first contact surface with a computer based model of the first contact surface;

transforming the computer based model of the web, by modeling a physical behavior of the web as the web moves and as at least a portion of the web interacts with at least a portion of the first contact surface, to form a transformed web; and

representing the transformed web with a computer based model of the transformed web.

2. The method of claim 1, wherein the representing of the web of material includes representing the web of material with the computer based model of the web, wherein the carrier objects are solid elements.

3. The method of claim 1, wherein the representing of the web of material includes representing the web of material with the computer based model of the web, wherein the carrier objects are shell elements.

4. The method of claim 1, wherein the representing of the web of material includes representing the web of material with the computer based model of the web, wherein the carrier objects are membrane elements.

5. The method of claim 1, wherein the representing of the web of material includes representing the web of material with the computer based model of the web, wherein the first contact objects are contact elements.

6. The method of claim 1, wherein the representing of the web of material includes representing the web of material with the computer based model of the web, wherein the first contact objects are one or more point clouds.

7. The method of claim 1, wherein the representing of the web of material includes representing the web of material with the computer based model of the web, wherein the first web contact layer is directly connected to the carrier layer.

8. The method of claim 1, wherein the representing of the web of material includes representing the web of material that has a particular thickness with the computer based model of the web, wherein the first contact layer is spaced apart from the carrier layer by a first offset distance that is based on the particular thickness.

9. The method of claim 1, wherein the representing of the web of material includes representing the web of material that has a particular thickness with the computer based model of the web, wherein the first contact layer is spaced apart from the carrier layer by a first offset distance that is equal to half of the particular thickness.

10. The method of claim 1, wherein the representing of the web of material includes representing the web of material that has a thickness that is non-uniform in the cross-direction.

11. The method of claim 1, wherein the representing of the web of material includes representing the web of material that has a thickness that is non-uniform in the machine-direction.

12. The method of claim 1, wherein the representing of the web of material includes representing the web of material as having a plurality of discrete areas, wherein each of areas has a thickness that differs from the thickness of a surrounding portion of the web, and each of the areas has an overall width that is less than an overall width of the web.

13. The method of claim 1, wherein the representing of the first contact surface includes representing the first contact surface with the computer based model of the first contact surface, wherein the model includes one or more rigid objects.

14. The method of claim 13, wherein the representing of the first contact surface includes representing the first contact surface with the computer based model of the first contact surface, wherein the one or more rigid objects are one or more analytical rigid surfaces.

15. The method of claim 13, wherein the representing of the first contact surface includes representing the first contact surface with the computer based model of the first contact surface, wherein the one or more rigid objects are one or more solid elements.

16. The method of claim 1, wherein the representing of the first contact surface includes representing the first contact surface with the computer based model of the first contact surface, wherein the first contact surface is non-planar.

17. The method of claim 1, wherein the representing of the first contact surface includes representing the first contact surface with the computer based model of the first contact surface, wherein the first contact surface is convex with respect to the web.

18. The method of claim 1, wherein the representing of the first contact surface includes representing the first contact surface with the computer based model of the first contact surface, wherein the first contact surface is selected from the group including:

a surface of a first roller,

a surface of a conveyor,

a surface of a folding board, and

a surface of a web guide.

19. The method of claim 1, wherein the transforming of the computer based model of the web includes transforming the computer based model of the web, by modeling a physical behavior of the web as the at least a portion of the web mechanically interacts with the at least a portion of the first contact surface, to form the transformed web.

20. The method of claim 1, wherein the transforming of the computer based model of the web includes transforming the computer based model of the web, by modeling a physical behavior of the web as the at least a portion of the web contacts the at least a portion of the first contact surface, to form the transformed web.

21. The method of claim 1, wherein the representing of the web of material includes representing the web of material that has a particular thickness with the computer based model of the web, wherein the first contact layer is spaced apart from the carrier layer by one or more fixed distances.

22. The method of claim 21, wherein the transforming of the computer based model of the web includes transforming the computer based model of the web, while the one or more fixed distances remain constant.

23. The method of claim 1, wherein the representing of the web of material includes representing the web of material that has a particular thickness with the computer based model of the web, wherein the first contact layer is spaced apart from the carrier layer by a single fixed distance.

24. The method of claim 23, wherein the transforming of the computer based model of the web includes transforming the computer based model of the web, while the single fixed distance remains constant.

25. The method of claim 1, wherein the transforming of the computer based model of the web includes transforming the computer based model of the web, using variable open-form boundary conditions, by modeling a physical behavior of the web as the web wrinkles, to form the transformed web.

26. The method of claim 1 including representing a second contact surface with a computer based model of the second contact surface, and wherein:

the representing of the web of material includes representing the web of material with the computer based model of the web, wherein the model includes a second web contact layer with second contact objects and the second contact layer is joined to the carrier layer;

the transforming of the computer based model of the web includes transforming the computer based model of the web by modeling a physical behavior of the web as the web moves and as at least a portion of the web contacts at least a portion of the second contact surface, wherein at least some of the second contact objects are contacting the model of the second contact surface, to form the transformed web; and

representing the transformed web with a computer based model of the transformed web.

27. The method of claim 26, wherein the representing of the web of material includes representing the web of material that has a particular thickness with the computer based model of the web, wherein the second contact layer is spaced apart from the carrier layer by a second offset distance that is based on the particular thickness.

28. A non-transitory computer readable medium having instructions for causing a device to perform a method, the method comprising:

representing a web of material with a computer based model of the web, wherein the model includes a first contact layer with first contact objects and an carrier layer with carrier elements, wherein the first contact layer is joined to the carrier layer;

representing a first contact surface with a computer based model of the first contact surface;

transforming the computer based model of the web, by modeling a physical behavior of the web as the web moves and as at least a portion of the web contacts at least a portion of the first contact surface, wherein at least some of the first contact objects are contacting the model of the first contact surface, to form a transformed web; and

representing the transformed web with a computer based model of the transformed web.

29. The non-transitory computer readable medium of claim 28, wherein the method includes representing a second contact surface with a computer based model of the second contact surface, and wherein:

the representing of the web of material includes representing the web of material with the computer based model of the web, wherein the model includes a second contact layer with second contact objects and the second contact layer is joined to the carrier layer;

the transforming of the computer based model of the web includes transforming the computer based model of the web by modeling a physical behavior of the web as the web moves and as at least a portion of the web contacts at least a portion of the second contact surface, wherein at least some of the second contact objects are contacting the model of the second contact surface, to form the transformed web; and

representing the transformed web with a computer based model of the transformed web.