Rare earth magnet holding jig and cutting machine

• US 8,702,083 B2
• Filed: 01/05/2011
• Issued: 04/22/2014
• Est. Priority Date: 01/06/2010
• Status: Active Grant

• Current Assignee: Shin-Etsu Chemical Company Limited
• Original Assignee: Shin-Etsu Chemical Company Limited
• Inventors: Doi, Yuhito, Minowa, Takehisa, Hasegawa, Takayuki, Yamaguchi, Takaharu, Sato, Koji
• Primary Examiner(s): Grant, Alin
• Application Number:
  US12/984,717
• Publication Number:
  US 20110162504A1
• Time in Patent Office: 1,203 Days
• Field of Search: 269/289.R, 269/8, 269/296, 451/28, 451/488, 451/365, 451/57, 451/41, 296/031.5
• US Class Current: 269/289.R
• CPC Class Codes: B24B 27/06 Grinders for cutting-off
• CPC Class Codes: B28D 1/24 with cutting discs
• CPC Class Codes: B28D 7/04 for supporting or holding work or conveying or discharging work B28D1/047, B28D5/0041, B28D5/0052 take precedence
• CPC Class Codes: Y10T 29/49046 with etching or machining of magnetic material
• CPC Class Codes: Y10T 83/9403 Disc type

Abstract

A magnet holding jig comprises a platform and first and second holders disposed on opposite sides of the platform. The platform is provided with channels, the holders are comb-shaped to define digits and slits, the channels and the slits being aligned to define guide paths for permitting entry of a cutting tool therein, and the holders are also configured as digitate hooks. The holder hooks are in contact with a rare earth magnet block resting on the platform. The holders are pushed inward at their lower portions so as to elastically deform the digitate hook and move it backward and to bring the hook digits in pressure abutment with the magnet block, thereby holding the magnet block in place on the platform.

Claims

1. A jig for holding a rare earth magnet block in place when the block is cut in a transverse direction by a cutting machine having multiple cutting blades, comprising

a platform on which the magnet block is rested, the platform having opposed sides in the transverse direction,

a first holder disposed on one side of the platform and constructed integral with or separate from the platform, and

a second holder disposed on the other side of the platform and constructed separate from the platform,

wherein at least a top portion of the platform is provided with channels, at least upper portions of the first and second holders are comb-shaped to define digits and slits, the channels and the slits are aligned to together define guide paths for permitting entry of the cutting blades therein, the upper portions of the first and second holders are also configured as digitate hooks each having an inward projecting tip, the platform, the first and second holders are assembled such that the hook tips of the first and second holders are in contact with an upper portion of the magnet block resting on the platform,

said jig further comprising pusher means for pushing inward the first and second holders at their lower portions so as to elastically deform the digitate hook of at least one of the first and second holders and move it backward and to bring the hook digits in pressure abutment with the magnet block, whereby the restoring force due to the stress of elastic deformation causes the hook digits to forcedly press the magnet block for thereby holding the magnet block in place on the platform.

2. The jig of claim 1 wherein one or both of the first 35 and second holders are formed of a material having a Young'"'"'s modulus of 5×

10³ MPa to 1×

10⁵ MPa.

3. The jig of claim 1 wherein one or both of the first and second holders are formed of a material having a Young'"'"'s modulus of 5×

10³ MPa to 1×

10⁵ MPa and a yield strength of at least 2×

10² MPa.

4. The jig of claim 1 wherein at least one of the first and second holders has stop means for restricting the backward movement of the hook when the hook is elastically deformed and moved backward, so that the stress of elastic deformation may not exceed the yield strength of the material of which the holders are formed.

5. The jig of claim 4 wherein the stop means comprises a stop disposed in the holder below the hook, the stop is spaced apart from the magnet block when the hook tip is in contact with the magnet block prior to the elastic deformation of the hook, but comes in abutment with the magnet block when the hook is elastically deformed and moved backward by a predetermined amount, for thereby restricting further backward movement of the hook.

6. The jig of claim 5 wherein the stop is configured to (1) a shape which is less susceptible to elastic deformation than the hook, (2) a size which is less susceptible to elastic deformation than the hook, or (3) a shape and size which is less susceptible to elastic deformation than the hook.

7. A multiple jig arrangement comprising a plurality of jigs as set forth in claim 1, arranged in tandem in the transverse direction, wherein the backsides of the hooks of two adjacent jigs come in abutment with each other when the hook is elastically deformed and moved backward by a predetermined amount, for thereby restricting the backward movement of the hook so that the stress of elastic deformation may not exceed the yield strength of the material of which the holders are formed.

8. The multiple jig arrangement of claim 7 wherein a plurality of jigs are arranged in tandem such that the first holders and the second holders are alternately arranged.

9. The jig of claim 1 wherein the hook of one of the first and second holders is configured to (1) a shape that allows for more backward movement by elastic deformation than the hook of the other holder, (2) a size that allows for more backward movement by elastic deformation than the hook of the other holder, or (3) a shape and size that allows for more backward movement by elastic deformation than the hook of the other holder.

10. A machine for cutting a rare earth magnet block comprising the jig of claim 1.

11. The cutting machine of claim 10, further comprising a multiple blade assembly comprising a plurality of cutoff abrasive blades coaxially mounted on a rotating shaft at axially spaced apart positions, each said blade comprising a core in the form of a thin disk or thin doughnut disk and a peripheral cutting part on an outer peripheral rim of the core.