Laparoscopic suturing instrument with dual-action needle graspers

• US 8,702,732 B2
• Filed: 11/14/2011
• Issued: 04/22/2014
• Est. Priority Date: 11/15/2010
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Woodard, James A. Jr., Lesko, Jason R.
• Primary Examiner(s): Severson, Ryan
• Assistant Examiner(s): EASTWOOD, DAVID C
• Application Number:
  US13/295,203
• Publication Number:
  US 20120150199A1
• Time in Patent Office: 890 Days
• Field of Search: 606/139, 606144-151, 606/157, 606205-209, 112/169, 112/220, 112/221
• US Class Current: 606/147
• CPC Class Codes: A61B 17/0469 Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery
• CPC Class Codes: A61B 17/0491 Sewing machines for surgery
• CPC Class Codes: A61B 17/062 Needle manipulators
• CPC Class Codes: A61B 17/0625 the needle being specially adapted to interact with the manipulator, e.g. being ridged to snap fit in a hole of the manipulator A61B17/06109 takes precedence
• CPC Class Codes: A61B 17/29 Forceps for use in minimally invasive surgery
• CPC Class Codes: A61B 2017/06047 located at the middle of the needle
• CPC Class Codes: A61B 2017/0609 having sharp tips at both ends, e.g. shuttle needle alternately retained and released by first and second facing jaws of a suturing instrument MIS suturing instruments A61B17/0469; jaws of MIS forceps A61B2017/2926
• CPC Class Codes: A61B 2017/2903 transferring rotary motion
• CPC Class Codes: A61B 2017/2906 Multiple forceps
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2017/2944 Translation of jaw members

Abstract

A suture needle driving instrument comprises a shaft, an end effector, and a grasping actuation assembly. The end effector is located at the distal end of the shaft and includes a pair of grasping arms. Each grasping arm comprises a respective pair of jaws. Each pair of jaws is operable to cooperate to grasp and release a suture needle. The grasping actuation assembly is operable to drive one jaw of each pair in one direction while simultaneously driving the other jaw of the pair in an opposite direction, to selectively grasp or release the suture needle. The actuation assembly may include a drive shaft having separate threaded regions with opposing pitch. The end effector is further operable to pass the needle from one arm to the other arm during a suturing procedure. The instrument may be used through a trocar during minimally invasive surgery.

Claims

1. An apparatus, comprising:

(a) a shaft, wherein the shaft has a distal end;

(b) an end effector located at the distal end of the shaft, wherein the end effector comprises;

(i) a first needle grasping member, and

(ii) a second needle grasping member, wherein the first and second needle grasping members are operable to cooperatingly grasp and release a suture needle; and

(c) a grasping actuation assembly, wherein the grasping actuation assembly comprises a drive shaft rotatably disposed within the shaft, wherein the first needle grasping member and the second needle grasping member are disposed about a distal portion of the drive shaft such that an interior surface of the first needle grasping member and an interior surface of the second needle grasping member mechanically engage an exterior surface of the drive shaft, wherein the drive shaft is operable to rotate to thereby simultaneously drive the first needle grasping member distally relative to the shaft and the second needle grasping member proximally relative to the shaft to grasp a suture needle.

2. The apparatus of claim 1, wherein the drive shaft is further operable to rotate to thereby simultaneously drive the first needle grasping member proximally relative to the shaft and the second needle grasping member distally relative to the shaft to release a suture needle.

3. The apparatus of claim 1, wherein the shaft and the end effector are dimensioned to fit through a surgical trocar.

4. The apparatus of claim 1, further comprising a handle assembly positioned at a proximal end of the shaft, wherein the handle assembly is operable to selectively activate the grasping actuation assembly.

5. The apparatus of claim 4, wherein the handle assembly further includes at least one motor in communication with the drive shaft.

6. The apparatus of claim 1, wherein the first needle grasping member is slidably coupled with the second needle grasping member.

7. The apparatus of claim 1, wherein the first needle grasping member comprises a linearly movable first jaw having a first linear drive feature coupled with the grasping actuation assembly, wherein the second needle grasping member comprises a linearly movable second jaw having a second linear drive feature coupled with the grasping actuation assembly, wherein the first and second jaw are linearly movable along a common axis.

8. The apparatus of claim 7, wherein the drive shaft comprises a first threaded section and a second threaded section, wherein the first threaded section has threading oriented in a first direction, wherein the second threaded section has threading oriented in a second direction, wherein the second direction is opposite from the first direction such that first and second threaded sections have opposing pitch.

9. The apparatus of claim 8, wherein the first linear drive feature comprises a threading meshing with the threading of the first threaded section of the drive shaft, wherein the second linear drive feature comprises a threading meshing with the threading of the second threaded section of the drive shaft.

10. The apparatus of claim 1, wherein the end effector comprises a first arm and a second arm, wherein the first and second needle grasping members together define at least part of the first arm.

11. The apparatus of claim 10, wherein the shaft defines a longitudinal axis, wherein the first arm extends along a first arm axis, wherein the first arm axis is offset from the longitudinal axis of the shaft.

12. The apparatus of claim 11, wherein the first arm is rotatable relative to the shaft about the first arm axis.

13. The apparatus of claim 11, wherein the first arm further includes a dogleg feature, wherein the dogleg feature is positioned between a distal portion of the first arm and a proximal portion of the first arm, wherein the proximal portion of the first arm extends along the first arm axis, wherein the distal portion of the first arm extends along an axis that is parallel to, yet offset from, the first arm axis.

14. The apparatus of claim 10, wherein the second arm comprises a third needle grasping member and a fourth needle grasping member, wherein the third needle grasping member and the fourth needle grasping member are operable to cooperatingly grasp and release a suture needle.

15. The apparatus of claim 14, wherein the grasping actuation assembly is further operable to simultaneously drive the third needle grasping member distally relative to the shaft and the fourth needle grasping member proximally relative to the shaft to grasp a suture needle.

16. The apparatus of claim 14, wherein the end effector is operable to selectively pass a suture needle between the first arm and the second arm.

17. An apparatus, comprising:

(a) a shaft, wherein the shaft has a distal end;

(b) an end effector located at the distal end of the shaft, wherein the end effector comprises;

(i) a first needle grasping jaw, and

(ii) a second needle grasping jaw, wherein the first and second needle grasping jaws are operable to cooperatingly grasp and release a suture needle; and

(c) a rotary member, wherein the rotary member extends through the shaft, wherein at least a portion of the rotary member is disposed between the first needle grasping jaw and the second needle grasping jaw, wherein the rotary member is operable to simultaneously drive the first needle grasping jaw distally relative to the shaft and the second needle grasping jaw proximally relative to the shaft to grasp a suture needle, wherein the rotary member is operable to convert rotary motion in a single direction into simultaneous linear motion of the grasping jaws in opposing directions.

18. The apparatus of claim 17, wherein the shaft defines a longitudinal axis, wherein the end effector is further operable to drive a suture needle along a plane that is perpendicular to the longitudinal axis of the shaft.