Cannulated bone screw system and method

• US 8,702,768 B2
• Filed: 04/30/2007
• Issued: 04/22/2014
• Est. Priority Date: 10/18/2001
• Status: Active Grant

• Current Assignee: OrthoIP, LLC
• Original Assignee: OrthoIP, LLC
• Inventors: Tipirneni, Kishore
• Primary Examiner(s): SEVILLA, CHRISTIAN ANTHONY
• Application Number:
  US11/742,457
• Publication Number:
  US 20070260248A1
• Time in Patent Office: 2,549 Days
• Field of Search: 606/300, 606/310, 606/320, 606/327, 606/328, 606/65, 411/383, 411/384, 411/392
• US Class Current: 606/320
• CPC Class Codes: A61B 17/62 Ring frames, i.e. devices extending around the bones to be positioned A61B17/6433 , A61B17/66 take precedence
• CPC Class Codes: A61B 17/68 Internal fixation devices , including fasteners and spinal fixators, even if a part thereof projects from the skin bone staples A61B17/0642
• CPC Class Codes: A61B 17/683 comprising bone transfixation elements, e.g. bolt with a distal cooperating element such as a nut
• CPC Class Codes: A61B 17/685 Elements to be fitted on the end of screws or wires, e.g. protective caps
• CPC Class Codes: A61B 17/7001 Screws or hooks combined with longitudinal elements which do not contact vertebrae A61B17/7058 takes precedence
• CPC Class Codes: A61B 17/72 Intramedullary pins, nails or other devices A61B17/744 takes precedence
• CPC Class Codes: A61B 17/7225 for bone compression
• CPC Class Codes: A61B 17/725 with locking pins or screws of special form
• CPC Class Codes: A61B 17/742 having one or more longitudinal elements oriented along or parallel to the axis of the neck
• CPC Class Codes: A61B 17/744 the longitudinal elements coupled to an intramedullary nail
• CPC Class Codes: A61B 17/746 the longitudinal elements coupled to a plate opposite the femoral head
• CPC Class Codes: A61B 17/80 Cortical plates , i.e. bone plates; Instruments for holding or positioning cortical plates, or for compressing bones attached to cortical plates
• CPC Class Codes: A61B 17/842 Flexible wires, bands or straps A61B17/72, A61B17/82, A61B17/86 take precedence
• CPC Class Codes: A61B 17/864 hollow, e.g. with socket or cannulated
• CPC Class Codes: A61B 17/8685 comprising multiple separate parts
• CPC Class Codes: A61B 17/88 Osteosynthesis instruments; Methods or means for implanting or extracting internal or external fixation devices A61B17/7074 takes precedence
• CPC Class Codes: A61B 17/8863 Apparatus for shaping or cutting osteosynthesis equipment by medical personnel
• CPC Class Codes: A61B 17/8869 Tensioning devices

Abstract

An improved bone screw is disclosed which includes a shaft with distal portion having a threaded surface thereon, a sleeve having an opening which receives the shaft such that the shaft is able to move within the sleeve without moving the sleeve. A compressive device may be incorporated between the sleeve and the proximal portion of the shaft such that the compressive device forces the shaft and sleeve towards each other, thereby maintaining the compressive load at the union of the fracture. As additional compression is exerted on the load from weight bearing, the force may be reduced, but the head of the sleeve is still substantially maintained against the lateral cortex.

Claims

1. A system for maintaining a compressive load in a fracture between a first bone fragment and a second bone fragment, said system comprising a sleeve, a shaft, and a compression device, wherein said shaft, said sleeve, and said compression device are assembled prior to insertion into said first bone or said second bone fragments, wherein said shaft is reciprocally received within said sleeve, wherein a proximal end of said shaft remains between a distal end of said sleeve and a proximal end of said sleeve, wherein said compression device is located within said sleeve, and said compression device is engaged between a proximal end of said shaft and a proximal end of said sleeve, wherein said sleeve is retained within said first bone fragment, wherein said shaft is retained within said second bone fragment such that said sleeve and said shaft are configured to gradually collapse along with a collapse of said fracture;

wherein said system is cannulated along its entire length;

wherein said proximal end of said sleeve comprises a recessed region comprising a ledge;

wherein said compression device comprises a helical coil having one end abutting said ledge and a second end fixedly attached to said proximal end of said shaft;

wherein said shaft and said sleeve rotate together by means of mating longitudinally extending flat surfaces on each of said sleeve and said shaft.

2. The system of claim 1, wherein said sleeve is configured to be substantially maintained within said first bone fragment during said collapse of said fracture.

3. The system of claim 1, wherein said system acts as a traditional bone screw when said shaft collapses into and abuts a proximal end of said sleeve.

13. The system of claim 1, wherein said sleeve comprises a head portion which is configured to contact and be supported by a cortical portion of said first bone fragment.

14. The system of claim 1, wherein said shaft is retained within a cancellous bone portion of said second bone fragment.

15. The system of claim 1, wherein said sleeve further comprises an exterior surface, wherein at least a portion of said exterior surface is smooth and configured to rotate inside said first bone portion.

4. A system for maintaining a compressive load in a fracture between a first bone fragment and a second bone fragment, said system comprising:

a shaft comprising a distal shaft end and a proximal shaft end, wherein said distal shaft end is configured to be retained within said second bone fragment;

an endcap attached to said proximal shaft end;

a sleeve comprising a proximal sleeve end and a distal sleeve end, wherein said sleeve is configured to receive said proximal shaft end such that said shaft and said sleeve are permitted to travel longitudinally relative to one another, wherein said end cap is configured to limit said longitudinal travel between said sleeve and said shaft, said sleeve is configured to be retained within said first bone fragment, such that said sleeve and said shaft are configured to gradually collapse along with a collapse of said fracture;

a compressive device located within said sleeve, wherein said compressive device is engaged inside said sleeve between said proximal sleeve end and said proximal shaft end, wherein said compressive device is configured to gradually shorten along with said collapse of said shaft relative to said sleeve;

wherein said system is cannulated along its entire length;

wherein said proximal sleeve end comprises a recessed region comprising a ledge;

wherein said compressive device comprises a helical coil having one end abutting said ledge and a second end fixedly attached to said proximal shaft end;

wherein said shaft and said sleeve rotate together by means of mating longitudinally extending flat surfaces on each of said sleeve and said shaft.

5. The system of claim 4, wherein said shaft comprises at least one of:

a gripping device, a tip, cutting threads and fastening threads.

6. The system of claim 4, wherein said sleeve is configured with threads on an outside surface of said sleeve to facilitate rotating said sleeve into said first bone fragment.

7. The system of claim 4, wherein said sleeve includes additional openings for facilitating expansion of said sleeve.

8. The system of claim 4, wherein said shaft and said sleeve are substantially symmetrically aligned along a longitudinal axis.

9. The system of claim 4, wherein said proximal shaft portion has an end configured with a tool receiving component to receive a working end of a tool.

16. The system of claim 4, wherein said proximal shaft end is retained inside of said sleeve.

10. A method for maintaining a compressive load between a first bone fragment and a second bone fragment, said method comprising:

inserting a distal portion of a shaft into a bore within said first bone fragment and said second bone fragment, through said first bone fragment and into said second bone fragment, wherein said shaft comprises a proximal shaft portion and distal head component, said proximal shaft portion is received into a sleeve prior to inserting into said bore, wherein said sleeve includes a proximal sleeve portion and a distal sleeve portion;

increasing compression between said first bone fragment and said second bone fragment by continually advancing said distal head component into said second bone fragment such that said shaft translates distally from said proximal sleeve portion and a portion of said proximal shaft portion remains within said sleeve; and

enabling said shaft to translate proximally within said sleeve in response to said first bone fragment and said second bone fragment being further compressed;

wherein said proximal sleeve portion comprises a recessed region comprising a ledge;

wherein a compression device comprises a helical coil having one end abutting said ledge and a second end fixedly attached to said proximal shaft portion;

wherein said shaft and said sleeve rotate together by means of mating longitudinally extending flat surfaces on each of said sleeve and said shaft;

wherein said sleeve and said shaft are cannulated along each of their lengths.

11. The method of claim 10, wherein said distal head component includes cutting threads and mating threads such that said inserting step includes cutting new threads into said second bone fragment using said cutting threads and mating said new threads with said mating threads.

12. The method of claim 10, further comprising forming at least three bores and inserting at least three of said shafts for rotational stability.