Battery module

• US 8,703,316 B2
• Filed: 08/25/2010
• Issued: 04/22/2014
• Est. Priority Date: 09/11/2009
• Status: Active Grant

• Current Assignee: Envision AESC Japan Co., Ltd.
• Original Assignee: Calsonic Kansei Corporation, Nissan Motor Co., Ltd.
• Inventors: Motohashi, Toshiyuki
• Primary Examiner(s): Kalafut, Stephen J.
• Application Number:
  US13/322,050
• Publication Number:
  US 20120070718A1
• Time in Patent Office: 1,336 Days
• Field of Search: 429/97, 429/99, 429/121, 429/151, 429/156, 429/157, 429/163
• US Class Current: 429/99
• CPC Class Codes: B60L 1/003 to auxiliary motors, e.g. for pumps, compressors
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 58/26 by cooling
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/647 Prismatic or flat cells, e.g. pouch cells
• CPC Class Codes: H01M 10/6557 arranged between the cells
• CPC Class Codes: H01M 50/20 Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders structural combination of accumulators with charging apparatus H01M10/46
• CPC Class Codes: H01M 50/202 Casings or frames around the primary casing of a single cell or a single battery
• CPC Class Codes: H01M 50/204 Racks, modules or packs for multiple batteries or multiple cells
• CPC Class Codes: H01M 50/258 Modular batteries; Casings provided with means for assembling
• CPC Class Codes: H01M 6/46 of flat cells
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A battery module is provided with a battery cell and a case. The case houses the battery cell. The case includes a first main face, a second main face, a first battery module coupling structure and a first elastically deforming structure. The first battery module coupling structure is arranged and configured to retain a first additional battery module over the first main face. The first elastically deforming structure is arranged and configured with respect to the first main face to elastically deform inward towards the second main face upon stacking the first additional battery module onto the first main face while the first additional battery module is retained to the first main face of the case by the first battery module coupling structure.

Claims

1. A battery module comprising:

a battery cell; and

a case housing the battery cell, the case including a first main face, a second main face, a first battery module coupling structure and a first elastically deforming structure,

the first battery module coupling structure being arranged and configured to retain a first additional battery module over the first main face,

the first elastically deforming structure being arranged and configured with respect to the first main face to elastically deform inward towards the second main face upon stacking the first additional battery module onto the first main face while the first additional battery module is retained to the first main face of the case by the first battery module coupling structure.

2. The battery module as recited in claim 1, wherein

the case includes a second battery module coupling structure having a complementary configuration to the first battery module coupling structure, with the second battery module coupling structure being configured to couple to a second additional battery module over the second main face of the battery module.

3. The battery module as recited in claim 1, wherein

the case includes a second elastically deforming structure that is arranged and configured with respect to the second main face to elastically deform inward towards the first main face, with the second elastically deforming structure having an identical configuration to the first elastically deforming structure.

4. The battery module as recited in claim 1, wherein

the case includes a second elastically deforming structure that is arranged and configured with respect to the second main face to elastically deform inward towards the first main face, with the second elastically deforming structure having a mating configuration with respect to a shape of the first elastically deforming structure.

5. The battery module as recited in claim 1, wherein

the first battery module coupling structure includes a buffer part disposed on the first main face such that the buffer part is arranged between the first main face of the battery module and a corresponding main face of the first additional battery module while the first additional battery module is retained to the first main face of the case by the first battery module coupling structure, the buffer part being formed of a more elastic material than a material forming the first elastically deforming structure.

6. The battery module as recited in claim 1, wherein

the first elastically deforming structure includes a first protrusion protruding outwardly from the first main face in a battery module stacking direction, and the first elastically deforming structure includes a protruding bead with the protruding bead having a lower maximum height in the battery module stacking direction than a maximum height of the first protrusion, the protruding bead extends along the first main face from the first protrusion in a direction toward an outer perimeter of the first main face.

7. The battery module as recited in claim 4, wherein

the first elastically deforming structure includes a first protrusion protruding outwardly from the first main face in a battery module stacking direction, and

the second elastically deforming structure includes a protrusion receiving recess having a mating configuration with respect to a shape of the first protrusion.

8. The battery module as recited in claim 6, wherein

the first main face includes a first recess located in a position that is offset from the first protrusion and the protruding bead.

9. The battery module as recited in claim 8, wherein

the first main face includes a protruding flow guide that is formed on a recessed surface defining the first recess, with the protruding flow guide protruding outwardly from the recessed surface in the battery module stacking direction and the protruding flow guide having a lower maximum height in the battery module stacking direction than a maximum height of the first protrusion.

10. The battery module as recited in claim 3, wherein

the first elastically deforming structure is formed of a plastic resin material provided on the first main face, and

the second elastically deforming structure is formed of a plastic resin material provided on the second main face.

11. The battery module as recited in claim 5, wherein

the buffer part is formed of an elastomeric material.

13. The battery module as recited in claim 2, wherein

the case includes a second elastically deforming structure that is arranged and configured with respect to the second main face to elastically deform inward towards the first main face, with the second elastically deforming structure having an identical configuration to the first elastically deforming structure.

14. The battery module as recited in claim 2, wherein

the case includes a second elastically deforming structure that is arranged and configured with respect to the second main face to elastically deform inward towards the first main face, with the second elastically deforming structure having a mating configuration with respect to a shape of the first elastically deforming structure.

15. The battery module as recited in claim 2, wherein

the first battery module coupling structure includes a buffer part disposed on the first main face such that the buffer part is arranged between the first main face of the battery module and a corresponding main face of the first additional battery module while the first additional battery module is retained to the first main face of the case by the first battery module coupling structure, the buffer part being formed of a more elastic material than a material forming the first elastically deforming structure.

16. The battery module as recited in claim 2, wherein

the first elastically deforming structure includes a first protrusion protruding outwardly from the first main face in a battery module stacking direction, and the first elastically deforming structure includes a protruding bead with the protruding bead having a lower maximum height in the battery module stacking direction than a maximum height of the first protrusion, the protruding bead extends along the first main face from the first protrusion in a direction toward an outer perimeter of the first main face.

17. The battery module as recited in claim 3, wherein

the first battery module coupling structure includes a buffer part disposed on the first main face such that the buffer part is arranged between the first main face of the battery module and a corresponding main face of the first additional battery module while the first additional battery module is retained to the first main face of the case by the first battery module coupling structure, the buffer part being formed of a more elastic material than a material forming the first elastically deforming structure.

18. The battery module as recited in claim 3, wherein

the first elastically deforming structure includes a first protrusion protruding outwardly from the first main face in a battery module stacking direction, and the first elastically deforming structure includes a protruding bead with the protruding bead having a lower maximum height in the battery module stacking direction than a maximum height of the first protrusion, the protruding bead extends along the first main face from the first protrusion in a direction toward an outer perimeter of the first main face.

19. The battery module as recited in claim 4, wherein

the first battery module coupling structure includes a buffer part disposed on the first main face such that the buffer part is arranged between the first main face of the battery module and a corresponding main face of the first additional battery module while the first additional battery module is retained to the first main face of the case by the first battery module coupling structure, the buffer part being formed of a more elastic material than a material forming the first elastically deforming structure.

20. The battery module as recited in claim 4, wherein

the first elastically deforming structure includes a first protrusion protruding outwardly from the first main face in a battery module stacking direction, and the first elastically deforming structure includes a protruding bead with the protruding bead having a lower maximum height in the battery module stacking direction than a maximum height of the first protrusion, the protruding bead extends along the first main face from the first protrusion in a direction toward an outer perimeter of the first main face.

12. A battery assembly comprising:

a first battery module including a first case housing a first battery cell, with the first case including a first main face and a second main face; and

a second battery module including a second case housing a second battery cell, the second case including a first main face and a second main face,

the first and second battery modules being stacked in a battery module stacking direction, with the first main face of the first battery module face overlying the second main face of the second battery module,

each of the first and second cases include, a first battery module coupling structure, a second battery module coupling structure, a first elastically deforming structure, and a second elastically deforming structure,

the first battery module coupling structure of the first battery module engaged with the second battery module coupling structure of the second battery module such that the first and second battery modules are retained together with the second main face of the second battery module over the first main face of the first battery module,

the first elastically deforming structure of the first battery module and the second elastically deforming structure of the second battery module contacting each other and elastically deforming in the battery module stacking direction towards the first and second battery cells, respectively.