Method of light dispersion and preferential scattering of certain wavelengths of light for light-emitting diodes and bulbs constructed therefrom

• US 8,704,442 B2
• Filed: 09/27/2013
• Issued: 04/22/2014
• Est. Priority Date: 05/02/2006
• Status: Expired due to Fees

• Current Assignee: Switch Bulb Company, Inc.
• Original Assignee: Switch Bulb Company, Inc.
• Inventors: Lenk, Ronald J., Lenk, Carol
• Primary Examiner(s): Mai, Anh
• Assistant Examiner(s): LEE, NATHANIEL J.
• Application Number:
  US14/040,446
• Publication Number:
  US 20140028182A1
• Time in Patent Office: 207 Days
• Field of Search: 313/110, 313/116, 313498-512
• US Class Current: 313/512
• CPC Class Codes: F21K 9/232 specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
• CPC Class Codes: F21K 9/60 Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction
• CPC Class Codes: F21K 9/64 using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
• CPC Class Codes: F21K 9/90 Methods of manufacture
• CPC Class Codes: F21V 3/00 Globes; Bowls; Cover glasses with refracting properties F21V5/00; with reflecting properties F21V7/00; characterised by cooling arrangements F21V29/506
• CPC Class Codes: F21V 3/063 comprising air or water bubbles, e.g. foamed materials
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A light emitting diode (LED) bulb configured to scatter certain wavelengths of light. The LED bulb includes a base having threads, a bulb shell, at least one LED, and a plurality of particles disposed within the bulb shell. The plurality of particles has a first and second set of particles. The first set of particles is configured to scatter short wavelength components of light emitted from the at least one LED and has particles with an effective diameter that is a fraction of the dominant wavelength of the light emitted from the at least one LED. The second set of particles is configured to scatter light emitted from the at least one LED, and has particles with an effective diameter equal to or greater than the dominant wavelength of the light emitted from the at least one LED.

Claims

1. A light-emitting diode (LED) bulb, comprising:

a base;

a bulb shell connected to the base and enclosing an inner portion of the LED bulb;

at least one LED located in the inner portion of the LED bulb, the at least one LED configured to emit light at a dominant wavelength; and

a plurality of particles configured to scatter light emitted from the at least one LED,

wherein said plurality of particles comprises;

a first set of particles disposed within the inner portion of the LED bulb, wherein the particles of the first set have an effective diameter less than the dominant wavelength of the light emitted from the at least one LED; and

a second set of particles intermixed with the first set of particles, wherein the particles of the second set are comprised of a different material than the particles of the first set and have an effective diameter equal to or greater than the dominant wavelength of the light emitted from the at least one LED.

2. The LED bulb of claim 1, wherein the first set of particles is configured to scatter short wavelength components of the light emitted from the at least one LED by Rayleigh scattering.

3. The LED bulb of claim 1, wherein the second set of particles is configured to scatter the light emitted from the at least one LED by Mie scattering.

4. The LED bulb of claim 1, wherein the bulb shell has a thickness and at least a portion of the plurality of particles is dispersed within the thickness of the bulb shell.

5. The LED bulb of claim 1, wherein the at least one LED is configured to emit light having a wavelength of about 430 nanometers.

6. The LED bulb of claim 1, wherein the first set of particles is alumina particles.

7. The LED bulb of claim 1, wherein the second set of particles has particles with an effective diameter of about 1.1 microns.

8. The LED bulb of claim 1, wherein the first set of particles has particles with an effective diameter of about 80 nanometers.

9. The LED bulb of claim 1, wherein the plurality of particles includes particles with at least one of the shapes selected from the group consisting of spherical, approximately spherical, disk-shaped, and rod-shaped, or any combination thereof.

10. The LED bulb of claim 1, wherein the second set of particles is alumina trihydrate particles.

11. The LED bulb of claim 1, wherein the second set of particles includes particles with an effective diameter of about 1.1 microns.

12. The LED bulb of claim 1, wherein the bulb shell contains a phosphor.

13. The LED bulb of claim 1, further comprising optics configured to disperse the light emitted from the at least one LED.

14. The LED bulb of claim 1, wherein the at least one LED is a blue LED.

15. A method of making a light-emitting diode (LED) bulb, comprising:

connecting a bulb shell to a base to enclose an inner portion of the LED bulb, wherein at least one LED is located in the inner portion of the LED bulb; and

disposing, within the inner portion of the LED bulb, a plurality of particles configured to scatter light emitted from the at least one LED,

wherein said plurality of particles comprises;

a first set of particles having an effective diameter that is less than a dominant wavelength of the light emitted from the at least one LED; and

a second set of particles intermixed with the first set of particles, wherein the particles of the second set comprise a different material than the particles of the first set and have an effective diameter equal to or greater than the dominant wavelength of the light emitted from the at least one LED.

16. The method of making an LED bulb of claim 15, wherein the second set of particles is alumina trihydrate particles.

17. The method of making an LED bulb of claim 15, wherein the second set of particles has particles with an effective diameter of about 1.1 microns.

18. The method of making an LED bulb of claim 15, wherein the one or more LEDs are configured to emit light having a wavelength of about 430 nanometers.

19. The method of making an LED bulb of claim 15, wherein the first set of particles is alumina particles.

20. The method of making an LED bulb of claim 15, wherein the first set of particles has particles with an effective diameter of about 80 nanometers.

21. The method of making an LED bulb of claim 15, wherein the bulb shell contains a phosphor.