Adaptive current regulation for solid state lighting

• US 8,704,462 B2
• Filed: 05/13/2013
• Issued: 04/22/2014
• Est. Priority Date: 01/20/2006
• Status: Active Grant

• Current Assignee: Chemtron Research LLC (Intellectual Ventures LLC)
• Original Assignee: Point Somee LLC (Intellectual Ventures LLC)
• Inventors: Shteynberg, Anatoly, Rodriguez, Harry, Lehman, Bradley M., Zhou, Dongsheng
• Primary Examiner(s): VU, JIMMY T
• Application Number:
  US13/893,313
• Publication Number:
  US 20130249439A1
• Time in Patent Office: 344 Days
• Field of Search: 315/209.R, 315/224, 315/225, 315/227.R, 315/291, 315/307, 315/308
• US Class Current: 315/308
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/385 using flyback topology
• CPC Class Codes: H05B 47/10 Controlling the light source
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

Representative embodiments provide an apparatus, system, and method for power conversion to provide power to solid state lighting, and which may be coupled to a first switch, such as a dimmer switch. A representative system for power conversion comprises: a switching power supply comprising a second, power switch; solid state lighting coupled to the switching power supply; a voltage sensor; a current sensor; a memory; a first adaptive interface circuit to provide a resistive impedance to the first switch and conduct current from the first switch in a default mode; a second adaptive interface circuit to create a resonant process when the first switch turns on; and a controller to modulate the second adaptive interface circuit when the first switch turns on to provide a current path during the resonant process of the switching power supply.

Claims

1. A system for power conversion, the system couplable to a first switch coupled to an alternating current (AC) power source, the system comprising:

a switching power supply including a second switch;

solid state lighting coupled to the switching power supply;

a voltage sensor;

a current sensor;

a memory;

a first adaptive interface circuit including a resistive impedance, wherein the resistive impedance is configured to conduct current from the first switch in a default mode;

a second adaptive interface circuit configured to create a resonant process if the first switch is turned on; and

a controller coupled to the voltage sensor, the current sensor, the memory, the second switch, the first adaptive interface circuit, and the second adaptive interface circuit, wherein the controller is configured to modulate the second adaptive interface circuit to provide a current path during the resonant process if the first switch is turned on.

2. The system of claim 1, wherein the first switch comprises a phase-modulated dimmer switch.

3. The system of claim 1, wherein the controller is further configured to modulate a current of the first switch during the resonant process.

4. The system of claim 1, further comprising:

a third adaptive interface circuit configured to modulate a current of the first switch during the resonant process.

5. The system of claim 1, wherein the controller is further configured to use the first adaptive interface circuit to conduct current during a start-up state or a gradual start state.

6. The system of claim 5, wherein the controller is further configured to use the first adaptive interface circuit to conduct current during charging of a trigger capacitor of the first switch, during turn on of the first switch, and during conduction of the first switch.

7. The system of claim 1, wherein the controller is further configured to switch the first adaptive interface circuit to provide a constant resistive impedance to the first switch.

8. The system of claim 1, wherein the controller is further configured to modulate the first adaptive interface circuit to provide a variable resistive impedance to the first switch.

9. The system of claim 1, wherein the controller is further configured to, in response to an operational voltage reaching a predetermined level, modulate the first adaptive interface circuit and transition to a gradual start asynchronously to the state of the first switch.

10. The system of claim 1, wherein the second adaptive interface circuit further comprises a resistive impedance, wherein the controller is further configured to determine a peak input current level, and wherein the controller is further configured to switch the resistive impedance to create the current path in response to reaching the peak current input level.

11. The system of claim 1, wherein the second adaptive interface circuit comprises a switched resistive impedance, wherein the controller is further configured to determine a peak input current level, and wherein the controller is further configured to modulate the switched, resistive impedance to create the current path in response to reaching the peak input current level.

12. The system of claim 1, wherein during a full power mode the controller is further configured to, if the trigger capacitor of the first switch is charged, operate the switching power supply at a one-hundred percent duty cycle or in a DC mode.

13. The system of claim 1, wherein during a full power mode the controller is further configured to, if the first switch is turned on, operate the switching power supply at a substantially maximum instantaneous power for a predetermined period of time.

14. The system of claim 1, wherein the second adaptive interface circuit further comprises an inductor in parallel with a resistor, and wherein during a full power mode the controller is further configured to, if the first switch is turned on, operate the switching power supply at a substantially maximum instantaneous power until the inductor has substantially discharged.

15. The system of claim 1, the controller is further configured to use the second adaptive interface circuit to conduct current during a full operational power state.

16. The system of claim 1, the controller is further configured to adjust a minimum power from the first switch during a gradual start phase.

17. The system of claim 1, wherein the second adaptive interface circuit further comprises a switchable resistive impedance, and wherein the controller is further configured to use the second adaptive interface circuit to provide a current path during a start-up phase of the switching power supply, during a gradual start up of the switching power supply, or during a full operational mode of the switching power supply.

18. The system of claim 1, further comprising:

an operational voltage bootstrap circuit coupled to the switching power supply, wherein the operational voltage bootstrap circuit is configured to generate an operational voltage.

19. The system of claim 18, wherein the first adaptive interface circuit further comprises the operational voltage bootstrap circuit.

20. The system of claim 1, wherein the controller is further configured to determine a maximum duty cycle corresponding to a sensed input voltage level, wherein the controller is further configured to provide a pulse width modulation operating mode using a switching duty cycle less than the maximum duty cycle, and wherein the controller is further configured to provide a current pulse operating mode in response to the switching duty cycle being within a predetermined range of the maximum duty cycle.

21. The system of claim 20, wherein the controller is further configured to determine or obtain from the memory a maximum duty cycle corresponding to the sensed input voltage level.

22. The system of claim 20, wherein the controller is further configured to determine or vary the switching duty cycle to provide a predetermined or selected average or peak output current level.

23. The system of claim 20, wherein the controller is further configured to determine a peak output current level up to a maximum voltseconds parameter.

24. The system of claim 1, wherein the controller is further configured to detect a malfunction of the first switch.

25. The system of claim 24, wherein the controller is further configured to detect the malfunction by determining at least two input voltage peaks or two input voltage zero crossings during a half-cycle of the AC power source.

26. The system of claim 1, wherein the first adaptive interface circuit further comprises:

a first resistor;

a transistor coupled in series to the first resistor, wherein a base or a gate of the transistor is coupled to the controller; and

a second resistor coupled to the base or the gate of the transistor.

27. The system of claim 1, wherein the first adaptive interface circuit further comprises:

a first resistor;

a transistor coupled in series to the first resistor, wherein a base or a gate of the transistor is coupled to the controller;

a second resistor coupled to a source or an emitter of the transistor; and

a diode coupled to the base or gate of the transistor and coupled to the second resistor.

28. The system of claim 1, wherein the second adaptive interface circuit further comprises:

an inductor; and

a resistor coupled in parallel to the inductor.

29. The system of claim 1, wherein the second adaptive interface circuit further comprises:

an inductor;

a first resistor coupled to the inductor; and

a transistor, wherein a base or a gate of the transistor is coupled to the first resistor.

30. The system of claim 29, wherein the second adaptive interface circuit further comprises:

a second resistor coupled to the inductor and coupled to a collector or drain of the transistor;

a first diode coupled to an emitter or source of the transistor; and

a second diode coupled to the inductor and the first diode.

31. The system of claim 1, wherein the second adaptive interface circuit further comprises:

an inductor;

a first resistor;

a differentiator;

a one shot circuit coupled to an output of the differentiator; and

a transistor coupled in series to the first resistor, wherein a gate or base of the transistor is coupled to an output of the one shot circuit.

32. The system of claim 1, wherein the solid state lighting is one or more light-emitting diodes.

33. The system of claim 1, wherein the switching power supply comprises a flyback configuration.

34. The system of claim 1, wherein the system comprises a form factor compatible with an A19 standard.

35. The system of claim 1, wherein the system is couplable through a rectifier to the first switch.

36. The system of claim 1, wherein the system is couplable through a rectifier and an inductor to the first switch.

37. An apparatus for power conversion, the apparatus couplable to a first switch coupled to an alternating current (AC) power source, the apparatus further couplable to solid state lighting, the apparatus comprising:

a switching power supply including a second switch;

a voltage sensor;

a current sensor;

a memory;

a first adaptive interface circuit including a resistive impedance, wherein the first adaptive interface circuit is configured to conduct current from the first switch in a default mode;

a second adaptive interface circuit configured to create a resonant process if the first switch is turned on; and

a controller coupled to the voltage sensor, the current sensor, the memory, the second switch, the first adaptive interface circuit, and the second adaptive interface circuit, wherein the controller is configured to modulate the second adaptive interface circuit to provide a current path and to modulate a current of the first switch during the resonant process in response to the first switch being turned on.

38. The apparatus of claim 37, further comprising:

a third adaptive interface circuit configured to modulate a current of the first switch during the resonant process.

39. The apparatus of claim 37, wherein the controller is further configured to use the first adaptive interface circuit to conduct current during a start-up state or a gradual start state.

40. The apparatus of claim 39, wherein the controller is further configured to use the first adaptive interface circuit to conduct current during charging of a trigger capacitor of the first switch, during turn on of the first switch, and during conduction of the first switch.

41. The apparatus of claim 37, wherein the controller is further configured to switch the first adaptive interface circuit to provide a constant resistive impedance to the first switch.

42. The apparatus of claim 37, wherein the controller is further configured to modulate the first adaptive interface circuit to provide a variable resistive impedance to the first switch.

43. The apparatus of claim 37, wherein the controller is further configured to, in response to an operation voltage reaching a predetermined level, modulate the first adaptive interface circuit and transition to a gradual start asynchronously to the state of the first switch.

44. The apparatus of claim 37, wherein the second adaptive interface circuit comprises a resistive impedance, wherein the controller is further configured to determine a peak input current level, and wherein the controller is further configured to switch the resistive impedance to create the current path in response to reaching the peak input current level.

45. The apparatus of claim 37, wherein the second adaptive interface circuit comprises a switched resistive impedance, wherein the controller is further configured to determine a peak input current level, and wherein the controller is further configured to modulate the switched, resistive impedance to create the current path in response to reaching the peak input current level.

46. The apparatus of claim 37, wherein during a full power mode and during charging of a trigger capacitor of the first switch, the controller is further configured to operate the switching power supply at a one-hundred percent duty cycle or in a DC mode.

47. The apparatus of claim 37, wherein during a full power mode the controller is further configured to, if the first switch is turned on, operate the switching power supply at a substantially maximum instantaneous power for a predetermined period of time.

48. The apparatus of claim 37, wherein the second adaptive interface circuit comprises an inductor in parallel with a resistor, and wherein during a full power mode the controller is further configured to, if the first switch is turned on, operate the switching power supply at a substantially maximum instantaneous power until the inductor has substantially discharged.

49. The apparatus of claim 37, wherein the controller is further configured to determine a maximum duty cycle corresponding to the sensed input voltage level, wherein the controller is further configured to provide a pulse width modulation operating mode using a switching duty cycle less than the maximum duty cycle, and wherein the controller is further configured to provide a current pulse operating mode for the switching power supply in response to the duty cycle being within a predetermined range of the maximum duty cycle.

50. The apparatus of claim 37, wherein the controller is further configured to detect a malfunction of the first switch by determining at least two input voltage peaks or two input voltage zero crossings during a half-cycle of the AC power source.

51. The apparatus of claim 37, wherein the second adaptive interface circuit further comprises:

an inductor; and

a resistor coupled in parallel to the inductor.

52. The apparatus of claim 37, wherein the second adaptive interface circuit further comprises:

an inductor;

a first resistor coupled to the inductor; and

a transistor including a base or a gate coupled to the first resistor.

53. The apparatus of claim 37, wherein the second adaptive interface circuit further comprises:

an inductor;

a first resistor;

a differentiator;

a one shot circuit coupled to an output of the differentiator; and

a transistor coupled in series to the first resistor, wherein a gate or base of the transistor is coupled to an output of the one shot circuit.

54. A system for power conversion, the system having a form factor compatible with an A19 standard, the system couplable to a dimmer switch coupled to an alternating current (AC) power source, the system comprising:

a switching power supply including a power switch;

a light-emitting diode coupled to the switching power supply;

a voltage sensor configured to sense an input voltage level;

a first adaptive interface circuit configured to conduct current from the dimmer switch in a default mode, wherein the first adaptive interface circuit is further configured to provide a substantially matching impedance to the dimmer switch;

a second adaptive interface circuit configured to create a resonant process and to provide a current path during the resonant process;

a memory; and

a controller coupled to the voltage sensor, the memory, and the power switch, wherein the controller is configured to provide a pulse width modulation operating mode using a duty cycle less than a maximum duty cycle, and wherein the controller is configured to provide a current pulse operating mode in response to the duty cycle being within a predetermined range of the maximum duty cycle.