Battery pack system

• US 8,704,485 B1
• Filed: 11/22/2006
• Issued: 04/22/2014
• Est. Priority Date: 11/28/2005
• Status: Active Grant

• Current Assignee: Quallion, LLC (EnerSys)
• Original Assignee: Quallion, LLC (EnerSys)
• Inventors: Tsukamoto, Hisashi, Tan, Taison
• Primary Examiner(s): Berhanu, Samuel
• Application Number:
  US11/603,781
• Time in Patent Office: 2,708 Days
• Field of Search: 320/112, 320/114, 429/99, 429/100
• US Class Current: 320/112
• CPC Class Codes: B60L 2240/547 Voltage
• CPC Class Codes: B60L 3/0046 relating to electric energy storage systems, e.g. batteries or capacitors
• CPC Class Codes: B60L 3/04 Cutting off the power supply under fault conditions protective devices and circuit arrangements in general H01H; H02H
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 50/66 Arrangements of batteries
• CPC Class Codes: B60L 58/14 Preventing excessive discharging
• CPC Class Codes: B60L 58/15 Preventing overcharging
• CPC Class Codes: B60L 58/16 responding to battery ageing, e.g. to the number of charging cycles or the state of health [SoH]
• CPC Class Codes: B60L 58/19 Switching between serial connection and parallel connection of battery modules
• CPC Class Codes: B60L 58/21 having the same nominal voltage
• CPC Class Codes: B60L 58/26 by cooling
• CPC Class Codes: B60L 58/27 by heating
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/625 Vehicles
• CPC Class Codes: H01M 10/643 Cylindrical cells
• CPC Class Codes: H01M 10/6555 arranged between the cells
• CPC Class Codes: H01M 50/213 adapted for cells having curved cross-section, e.g. round or elliptic H01M50/209, H01M50/216 take precedence
• CPC Class Codes: H02J 7/0024 Parallel/serial switching of connection of batteries to charge or load circuit
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 : Energy storage systems for electromobility, e.g. batteries

Abstract

A battery pack system is disclosed. The battery pack system includes a plurality of battery pack modules that are each configured to be concurrently and removably attached to a base. Each battery pack module includes batteries arranged in a plurality of parallel groups that are connected in series. Each parallel group includes a plurality of batteries connected in parallel. Additionally or alternately, the base has electronics that connect the battery pack modules in a plurality of system parallel groups that are connected in series. Each system parallel group includes a plurality of battery pack modules connected in parallel.

Claims

1. A battery pack system, comprising:

a base;

a plurality of battery pack modules that are each configured to be removably attached to the base,

each of the battery pack modules housing batteries, each battery pack module including a plurality of parallel groups connected in series, each parallel group including a plurality of the batteries connected in parallel;

wherein the base is configured such that the battery pack modules can be concurrently attached to the base and the base houses electronics that provide electrical connections between the battery pack modules that are concurrently attached to the base; and

wherein the electronics are configured to connect the battery pack modules in a plurality of system parallel groups that are connected in series, each system parallel group including a plurality of battery pack modules connected in parallel; and

wherein the base includes a case having an interior in which the electronics are housed; and

wherein the battery pack modules are each configured to be attached to the base such that a portion of the battery pack module is located outside of the case.

2. The system of claim 1, wherein each battery pack module includes electronics for detecting a fault condition in the battery pack module.

3. The system of claim 2, wherein each battery pack module includes one or more status indicators for indicating the fault condition of the battery pack module.

4. The system of claim 1, wherein a plurality of the battery pack modules are high power sources and one or more battery pack modules are low power sources, the high power sources having a mass based power density that is more than the mass based power density of the low power sources.

5. The system of claim 1, wherein the base houses a temperature control device for controlling a temperature of battery pack modules attached to the base and each of the battery pack module include one or more temperature measurement devices.

6. The system of claim 1, wherein the base includes a cooling plate configured to be in contact with each of the battery pack modules upon attachment of the battery pack modules to the base.

7. The system of claim 6, wherein the base includes conduits for carrying a cooling liquid.

8. The system of claim 7, wherein the conduits extend through the cooling plate.

9. The system of claim 1, wherein a fuse is connected in series with one or more of the batteries.

10. The system of claim 9, wherein a fuse is connected in series with each of the batteries.

11. The system of claim 1, wherein each of the batteries includes one or more devices selected from a group consisting of a burst disc, a current interruption device and a positive temperature coefficient resistor.

12. The system of claim 1, wherein the battery pack modules include a plurality of series groups, each series group connects in series a plurality of the batteries, each series group including one of the batteries from each of the parallel groups and each battery that is included in one of the parallel groups being included in one of the series groups.

13. The system of claim 1, wherein the electronics are configured to connect the battery pack modules in a plurality of system series groups, each system series group connects in series a plurality of the battery pack modules, each system series group including one of the battery pack modules from each of system parallel group and each battery pack modules that is included in one of the system parallel groups being included in one of the system series groups.

14. The system of claim 13, wherein the battery pack modules including a plurality of series groups, each series group connects in series a plurality of the batteries, each series group including one of the batteries from each of the parallel groups and each battery that is included in one of the parallel groups being included in one of the series groups.

15. The system of claim 14, wherein a plurality of the battery pack modules are high power sources and one or more battery pack modules are low power sources, the high power sources having a mass based power density that is more than the mass based power density of the low power sources.

16. The system of claim 14, wherein the high power sources having a mass based power density that is more than twice the mass based power density of the low power sources before discharge of the battery system.

17. The system of claim 14, wherein the base houses a controller for controlling the discharge of the battery pack modules that are attached to the base.

18. The system of claim 17, wherein the base includes terminals for in electrical communication with the controller and accessible from outside of the base, the terminals configured to be coupled with a device to be power by the battery pack system.

19. The system of claim 18, wherein each of the battery pack modules includes a protrusion from a housing and each battery pack module including terminals on the protrusion,

the base includes sockets, electrical contacts being positioned in each of the sockets, and

the sockets being configured to receive one of the protrusions such that each of the terminals on the protrusion contacts one of the electrical contacts in the socket.

20. The system of claim 19, wherein the protrusions each include threads that are complementary to threads in the sockets.

21. The system of claim 4, wherein the high power sources having a mass based power density that is more than twice the mass based power density of the low power sources before discharge of the battery system.