Downhole mixing device for mixing a first fluid with a second fluid

• US 8,708,049 B2
• Filed: 04/29/2011
• Issued: 04/29/2014
• Est. Priority Date: 04/29/2011
• Status: Active Grant

• Current Assignee: Schlumberger Technology Corporation (Schlumberger NV)
• Original Assignee: Schlumberger Technology Corporation (Schlumberger NV)
• Inventors: Lawrence, Jimmy, Grant, Douglas, Lam, Jane T., Haug, James, Kats, Roman, Harrison, Christopher, Hausot, Andreas, O'Keefe, Michael, Mullins, Oliver C., van Hal, Ronald
• Primary Examiner(s): GAY, JENNIFER HAWKINS
• Application Number:
  US13/097,346
• Publication Number:
  US 20120273203A1
• Time in Patent Office: 1,096 Days
• Field of Search: 166/305.1, 166/250.17, 166/373, 166/100, 166/69, 175/50, 175/59, 175/58, 222/145.1, 222/145.5, 222/145.4, 222/145.7, 222/145.8, 222/135, 366/176.3, 366/176.4, 366/332, 366/333
• US Class Current: 166/305.1
• CPC Class Codes: E21B 49/088 combined with sampling
• CPC Class Codes: E21B 49/10 using side-wall fluid samplers or testers

Abstract

Methods and devices for mixing a first fluid with a second fluid downhole include a chamber having a first end, a second end and an opening for fluid to flow there through. A top surface of a perforated piston is capable of contacting the second end and a top surface of a piston is capable of contacting a bottom surface of the perforated piston. The perforated piston is located at a first position within the chamber based upon characteristics of a first fluid. A first fluid delivery system supplies the first fluid and a second fluid delivery system supplies a second fluid to the chamber, wherein the second fluid is at a pressure that moves the piston approximate to the first end. An actuating device applies a force against the bottom surface of the piston to inject the fluids through channels of the perforated piston to produce spray droplets.

Claims

1. A downhole tool comprising:

an inlet for engaging a formation in a subterranean environment and withdrawing formation fluid from the formation and into the downhole tool;

an apparatus for mixing a first fluid with the formation fluid, the apparatus comprising;

a chamber having a first end, a second end, and at least one opening, wherein the at least one opening allows fluid to flow into the chamber;

a perforated piston positioned within the chamber, wherein the perforated piston comprises a bottom surface, a top surface, and one or more channels that allow fluid to flow between the top surface and the bottom surface of the perforated piston; and

at least one movable piston positioned within the chamber, wherein the movable piston generates a seal between the first end and the second end of the chamber and is movable along the chamber towards the first end and towards the second end of the chamber.

2. The downhole tool of claim 1, wherein the one or more channels of the perforated piston are linear.

3. The downhole tool of claim 2, wherein the one or more channels of the perforated piston comprise two or more channels.

4. The downhole tool of claim 3, wherein at least one channel of the two or more channels includes (i) an outlet on the top surface of the perforated piston comprising an outlet diameter and (ii) an inlet on the bottom surface of the perforated piston comprising an inlet diameter that is greater than the outlet diameter.

5. The downhole tool of claim 1, wherein the downhole mixing apparatus is used for at least one of gas scrubbing, a colorimetric sensing measurement, a electrochemical sensing measurement, and a magnetic resonance sensing measurement.

6. The downhole tool of claim 1, wherein the movable piston comprises at least one magnet to identify a location of the movable piston within the chamber.

7. The downhole tool of claim 1, wherein the perforated piston comprises a sealing device and the movable piston comprises a sealing device.

8. The downhole tool of claim 1, wherein a top surface of the movable piston symmetrically forms to the bottom surface of the perforated piston.

9. The downhole tool of claim 8, wherein the top surface of the movable piston is linear.

10. The downhole tool of claim 1, wherein the top surface of the perforated piston symmetrically forms to the second end of the chamber.

11. The downhole tool of claim 10, wherein the top surface of the perforated piston is linear.

12. The downhole tool of claim 1, wherein at least one of the chamber, the movable piston, and the perforated piston include one or more coatings.

13. The downhole tool of claim 1, wherein at least one channel of the one or more channels has a diameter in a range between 10 microns to 5 centimeters.

14. The downhole tool of claim 13, wherein at least one channel of the one or more channels has a diameter in a range between 0.2 millimeters to 1 millimeter.

15. The downhole tool of claim 1, wherein the top surface of the perforated piston includes at least one nozzle.

16. The downhole tool of claim 1, wherein the perforated piston includes at least one moveable insert within the one or more channels and the moveable insert is capable of extending above the top surface of the perforated piston.

17. The downhole tool of claim 1, wherein at least one spring device is positioned between the top surface of the perforated piston and the second end of the chamber.

18. The downhole tool of claim 1, further comprising:

at least one fluid delivery system configured to supply a volume of the formation fluid to the chamber through the at least one opening so that at least a portion of the first fluid passes through the one or more channels in the perforated piston; and

an actuating device configured to move the movable piston towards the perforated piston and the second end of the chamber to inject at least a portion of the first fluid through the one or more channels of the perforated piston and into the formation fluid.

19. The downhole tool of claim 18, wherein the formation fluid is compressible.

20. The downhole tool of claim 18, wherein the volume of the first fluid within the chamber is configured so that at least 25% of the first fluid is injected through the perforated piston when the movable piston is moved toward the perforated piston.

21. The downhole tool of claim 18, wherein the first fluid is a reactant fluid selected to detect at least one of H₂S, CO₂, and Hg within the formation fluid.

22. The downhole tool of claim 18, wherein the formation fluid comprises a gas, a liquid, or some combination thereof.

23. The downhole tool of claim 18, wherein the first fluid forms a spray of droplets as the first fluid is injected into the formation fluid.

24. The downhole tool of claim 23, wherein the spray of droplets increases a surface to volume ratio of the first fluid to significantly increase reaction or mixing with the formation fluid.

25. The downhole tool of claim 18, wherein the actuating device is further configured to move the movable piston towards the first end of the chamber.

26. The downhole tool of claim 18, wherein a length and a radius of the one or more channels are configured so that a force generated by the injection of first fluid through the one or more channels is less than a static friction force that maintains the perforated piston stationary inside the chamber.

27. A downhole method for mixing a first fluid with a formation fluid within a chamber that comprises a first end, a second end, a perforated piston, at least one movable piston, and at least one opening, the method comprising:

(a) introducing the formation fluid into the chamber through the at least one opening so that at least a portion of the first fluid passes through one or more channels in the perforated piston;

(b) moving the movable piston towards the perforated piston and the second end of the chamber to inject at least a portion of the first fluid through the one or more channels of the perforated piston and into the formation fluid;

(c) moving the movable piston away from the perforated piston and towards the first end of the chamber; and

(d) repeating steps (b) and (c) one or more times to form a mixture between the first fluid and the formation fluid.

28. The downhole method of claim 27, wherein the perforated piston remains stationary during step (a) through to step (d).

29. The downhole method of claim 27, wherein the formation fluid is compressible.

30. The downhole method of claim 27, wherein a volume of the first fluid in the chamber is configured so that at least 25% of the first fluid is injected through the perforated piston when the movable piston is moved toward the perforated piston.

31. The downhole method of claim 27, wherein the first fluid is a reagent fluid.

32. The downhole method of claim 27, wherein, at step (b), a spray of droplets is formed when the first fluid is injected into the formation fluid.

33. The downhole method of claim 27, wherein the formation fluid comprises a gas, a liquid, or some combination thereof.

34. The downhole method of claim 27, wherein the one or more channels of the perforated piston are linear.

35. The downhole method of claim 27, wherein the one or more channels comprise two or more channels.

36. The downhole method of claim 35, wherein at least one channel of the two or more channels includes (i) an outlet on a top surface of the perforated piston comprising an outlet diameter and (ii) an inlet on a bottom surface of the perforated piston comprising an inlet diameter that is greater than the outlet diameter.

37. The downhole method of claim 27, wherein the chamber is part of a downhole tool and the downhole tool comprises an inlet for engaging a formation in the subterranean environment and withdrawing the formation fluid from the formation and into the downhole tool.

38. The downhole method of claim 27, wherein the perforated piston comprises a sealing device and the movable piston comprises a sealing device.

39. The downhole method of claim 27, wherein the chamber, the movable piston, or the perforated piston are coated with one or more coatings.

40. The downhole method of claim 27, wherein a top surface of the movable piston is configured to symmetrically form to a bottom surface of the perforated piston.

41. The downhole method of claim 40, wherein the top surface of the movable piston is configured to be linear.

42. The downhole method of claim 27, wherein a top surface of the perforated piston is configured to symmetrically form to the second end of the chamber.

43. The downhole method of claim 42, wherein the top surface of the perforated piston is linear.

44. The downhole method of claim 27, wherein a radius and length of the one or more channels are configured so that a force generated by the injection of first fluid through the one or more channels is less than a static friction force that maintains the perforated piston stationary inside the chamber.

45. The downhole method of claim 27, further comprising:

(e) moving the movable piston and the perforated piston toward the second end of the chamber so that the fluid mixture exits the chamber through the at least one opening.

46. The downhole method of claim 45, wherein the chamber is part of a downhole tool and the method further comprises analyzing the mixture within the downhole tool after the mixture exits the chamber.

47. The downhole method of claim 45, wherein the mixture exiting the chamber is a homogenous fluid.

48. The downhole method of claim 27, further comprising:

(f) introducing the first fluid into the chamber before the formation fluid is introduced into the chamber in step (a).