Light emitting diode light bulb and incandescent lamp conversion apparatus

• US 8,708,525 B2
• Filed: 02/03/2012
• Issued: 04/29/2014
• Est. Priority Date: 03/02/2011
• Status: Active Grant

• Current Assignee: Texas Instruments, Inc.
• Original Assignee: Texas Instruments, Inc.
• Inventors: Aliberti, James
• Primary Examiner(s): Green, Tracie Y
• Application Number:
  US13/366,091
• Publication Number:
  US 20120224374A1
• Time in Patent Office: 816 Days
• Field of Search: 362/249.02, 362/294, 362/249.01, 315/159, 315/185.R, 315/362, 313/46, 313/318.04
• US Class Current: 362/249.02
• CPC Class Codes: F21K 9/23 Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
• CPC Class Codes: F21K 9/232 specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
• CPC Class Codes: F21V 23/06 the elements being coupling devices , e.g. connectors
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: F21V 29/713 in direct thermal and mechanical contact of each other to form a single system
• CPC Class Codes: F21V 3/00 Globes; Bowls; Cover glasses with refracting properties F21V5/00; with reflecting properties F21V7/00; characterised by cooling arrangements F21V29/506
• CPC Class Codes: F21Y 2105/00 Planar light sources
• CPC Class Codes: F21Y 2105/10 comprising a two-dimensional array of point-like light-generating elements
• CPC Class Codes: F21Y 2107/20 on convex supports or substrates, e.g. on the outer surface of spheres
• CPC Class Codes: F21Y 2107/30 on the outer surface of cylindrical surfaces, e.g. rod-shaped supports having a circular or a polygonal cross section
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: F21Y 2115/15 Organic light-emitting diodes [OLED]
• CPC Class Codes: H01R 13/00 Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
• CPC Class Codes: H05B 45/357 specially adapted for retrofit LED light sources
• CPC Class Codes: H05B 45/395 Linear regulators
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

Apparatus and methods separate the functions of light emission, heat dissipation, and power conversion in LED lighting. Doing so may facilitate cost-effective LED lighting and enable the conversion of existing incandescent lamps to LED service. An LED light bulb includes a thermal path from LED dies to a thermal transfer contact having an externally available surface. The LED light bulb and an incandescent lamp adapter are consumer-installable in an incandescent lamp. A heat spreader component of the lamp adapter contacts the thermal transfer contact of the LED light bulb to dissipate heat originating at the LED dies. A lamp adaptable LED power supply plugs into a standard AC power outlet and includes a receptacle to accept insertion of a lamp cord plug to deliver power to the LED light bulb. A lock-in safety device prevents retraction of the lamp cord plug from the LED power supply once inserted.

Claims

1. A lamp adaptable LED power supply assembly, comprising:

a power supply module capable of electrical connection to at least one of an electrical outlet or an electrical extension cord plugged into the electrical outlet, the power supply module adapted to utilize AC current from the electrical outlet and to provide electrical power appropriate to at least one LED component of an LED light bulb;

an electrical receptacle component of the power supply module to accept electrical contact prongs associated with a lamp cord plug; and

a lock-in device to couple to the lamp cord plug and to the power supply module to prevent retraction of the lamp cord plug from the power supply module, the lock-in device further comprising;

at least two retainer extensions to surround at least a portion of the lamp cord plug and capable of insertion into lock-in channels situated within the power supply module; and

a lateral portion coupled to one end of each of the retainer extensions to support and maintain spacing between the retainer extensions and to abut the lamp cord plug to inhibit extraction of the lamp cord plug from the power supply module following insertion of the retainer extensions into the lock-in channels.

2. The lamp adapter LED power supply assembly of claim 1, the power supply module configured to provide at least one of a constant DC current or a half-cycle AC current.

3. The lamp adapter LED power supply assembly of claim 1, further comprising:

serrations situated along at least one edge of each of the two retainer extensions and along corresponding edges of the lock-in channels to inhibit removal of the retainer extensions.

4. The lamp adapter LED power supply assembly of claim 1, the lock-in device formed in a clamshell configuration to facilitate installation around the lamp cord prior to insertion into the lock-in channels.

5. The lamp adaptable LED power supply of claim 1 further comprising a light emitting diode (LED) light bulb including at least one LED package mounted on a substrate to support an LED die, at least one thermal conductor coupled to the LED die to transfer heat away from the LED die, and a thermal transfer contact thermally coupled to the thermal conductor, at least one surface of the thermal transfer contact configured to thermally contact a heat sink external to the LED light bulb;

and

an LED light bulb lamp adapter including an adapter base configured for installation in an incandescent light bulb socket to accept the LED light bulb and a heat spreader mechanically coupled to the adapter base for support, the heat spreader capable of thermal coupling to the thermal transfer contact to sink and dissipate heat from the LED light bulb when the LED light bulb is operating in the adapter base.

6. A lamp adaptable LED power supply assembly, comprising:

a power supply module external to an existing lamp capable of electrical connection to at least one of an electrical outlet or an electrical extension cord plugged into the electrical outlet, the power supply module adapted to utilize AC current from the electrical outlet and to provide electrical power appropriate to at least one LED component of an LED light bulb;

an electrical receptacle component of the power supply module to accept electrical contact prongs associated with an existing lamp cord plug; and

a lock-in device to couple to the lamp cord plug and to the power supply module to prevent retraction of the lamp cord plug from the power supply module.