Retrofittable control unit for a softening apparatus

• US 8,709,241 B2
• Filed: 07/09/2009
• Issued: 04/29/2014
• Est. Priority Date: 08/09/2008
• Status: Active Grant

• Current Assignee: Judo Wasseraufbereitung Gmbh (Dopslaff Grundstuecksgesellschaft)
• Original Assignee: Judo Wasseraufbereitung Gmbh (Dopslaff Grundstuecksgesellschaft)
• Inventors: Dopslaff, Carsten, Soecknick, Ralf, Neidhardt, Klaus, Haug, Alexander, Melcher, Siegfried
• Primary Examiner(s): Nguyen, Nam
• Assistant Examiner(s): GURTOWSKI, RICHARD C
• Application Number:
  US13/058,187
• Publication Number:
  US 20110132818A1
• Time in Patent Office: 1,755 Days
• Field of Search: None
• US Class Current: 210/96.1
• CPC Class Codes: B01J 47/14 Controlling or regulating
• CPC Class Codes: B01J 49/85 Controlling or regulating devices therefor
• CPC Class Codes: C02F 1/008 Control or steering systems not provided for elsewhere in subclass C02F
• CPC Class Codes: C02F 1/42 by ion-exchange ion-exchange in general B01J
• CPC Class Codes: C02F 2209/001 Upstream control, i.e. monitoring for predictive control
• CPC Class Codes: C02F 2209/003 Downstream control, i.e. outlet monitoring, e.g. to check the treating agents, such as halogens or ozone, leaving the process
• CPC Class Codes: C02F 2209/05 Conductivity or salinity
• CPC Class Codes: C02F 2209/055 Hardness
• CPC Class Codes: C02F 2209/40 Liquid flow rate
• CPC Class Codes: C02F 2301/043 Treatment of partial or bypass streams
• CPC Class Codes: C02F 2303/16 Regeneration of sorbents, filters

Abstract

A control unit for a softening device, comprising a primary inlet for untreated water, a primary outlet for blended water, a sensor for determining the water hardness of the untreated water WH_raw, or the blended water WH_blend, a secondary outlet, a secondary inlet, a bypass line, a blending means which can be automatically adjusted for mixing a blended water flow V_blend(t) from a first partial flow (V(t)_part1soft of the secondary inlet and a second partial flow V(t)_part2raw of the bypass line, and an electronic control means, wherein the control means is designed to readjust the adjustment position of the blending means by means of the determined water hardness in such a fashion that the water hardness in the blended water flow V_blend(t) is adjusted to a predetermined desired value, enables partial softening of water on the basis of fully automatic blending, thereby utilizing already existing softening devices.

Claims

1. Control unit for a softening device, wherein the control unit comprises:

a primary inlet for untreated water;

a primary outlet for blended water;

a sensor for determining the water hardness of the untreated water WH_raw or the blended water WH_blend;

a secondary outlet which is supplied with untreated water from the primary inlet;

a secondary inlet which is supplied to the primary outlet;

a bypass line connecting the primary inlet and primary outlet and which is guided parallel to the secondary outlet and the secondary inlet, wherein the bypass line is configured to supply the untreated water from the primary inlet to the primary outlet and wherein the bypass line is disposed internal to a control unit;

a blender which can be automatically adjusted for mixing a blended water flow V(t)_blend from a first partial flow V(t)_part1soft of the secondary inlet and a second partial flow V(t)_part2raw of the bypass line;

an electronic control means configured to readjust the adjustment position of the blender according to the determined water hardness WH_raw or WH_blend in such a fashion that the water hardness in the blended water flow V(t)_blend is adjusted to a predetermined desired value;

wherein the control unit is designed in the form of an external control unit for the softening device, wherein the control unit has a control unit housing, the outer side of which is provided with the primary inlet, the primary outlet, the secondary outlet and the secondary inlet, and wherein the control unit housing completely contains the sensor, the entirety of the bypass line, the blender and the electronic control means, and wherein the blended water flow V(t)_blend is configured to be blended from the first partial flow V(t)_part1soft and the second partial flow V(t)_part2raw within the control unit housing.

2. Control unit according to claim 1, wherein the sensor is designed as a conductivity sensor.

3. Control unit according to claim 1, wherein the sensor is arranged in the untreated water area of the control unit.

4. Control unit according to claim 1, wherein the control unit housing is designed as an intermediate connecting piece.

5. Control unit according to claim 1, wherein the control unit further comprises at least two flow meters for direct or indirect determination of the partial flows V(t)_part1soft and V(t)_part2raw, that the electronic control means is designed to also readjust the adjustment position of the blender on the basis of the determined partial flows V(t)_part1soft and V(t)_part2raw, and that the control unit housing also contains the at least two flow meters.

6. Control unit according claim 1, further comprising a first flow meter arranged between the primary inlet and the branching point of the bypass line for determining an overall untreated water inflow V(t)_rawall, and a second flow meter arranged in the bypass line for determining the second partial flow V(t)_part2raw.

7. Control unit according to claim 6, wherein the control unit has a measuring input for a third flow meter in order that a rinsing water flow V(t)_part3rinsecan be determined for the electronic control, and that the electronic control is designed to determine the first partial flow V(t)_part1soft in accordance with the equation V(t)_part1soft=V(t)_rawall−

V(t)_part2raw−

V(t)_part3rinse.

8. Control unit according to claim 1, further comprising a measuring device is arranged in the blended water area in addition to the sensor for determining the concentration of the hardness components calcium and magnesium C_{hardnessblend} in the blended water flow V(t)_blend.

9. Control unit according to claim 8, wherein the measuring device is designed as titrator for titrimetric determination of the hardness components, or that the measuring device comprises an ion-selective sensor, in particular, an ion-selective electrode.

10. Control unit according to claim 1, further comprising an automatically actuatable stop valve disposed directly downstream of the primary inlet, and that the electronic control is designed to automatically close the stop valve in case of a leakage.

11. Control unit according claim 1 wherein the control unit has a control terminal for triggering regeneration of the softening device, and that the electronic control is designed to determine, in dependence on the soft water withdrawals performed since the last triggered regeneration and on one or more associated defined untreated water hardnesses, a residual capacity of the softening device, and upon depletion thereof, to automatically issue a control pulse to the control terminal for triggering regeneration.

12. Control unit according to claim 11, wherein the sensor is designed as a conductivity sensor for measuring the conductivity of the untreated water L_raw, and that the electronic control is designed to derive an overall hardness I of the untreated water, which is used to control regeneration triggering, from the measured conductivity L_raw by way of a first calibration characteristic, and to derive an overall hardness II of the untreated water, which is used to control the blender, from the measured conductivity L_raw by way of a second calibration characteristic.

13. Water softening system comprising a softening device with a softener housing and an external control unit according claim 1, wherein the control unit is disposed outside of the softener housing and wherein the softener device is connected at the secondary outlet and the secondary inlet of the control unit to the outer side of the control unit housing.

14. Water softening system according to claim 13, wherein the water softening system has a supply container for regenerant solution and also means for automatic performance of regeneration of the softening device.

15. Water softening system according to claim 13, wherein the softening device comprises its own softening device blender, and wherein the softening device blender is configured to be closed such that the softening device only provides completely softened water.

16. Water softening system according to claim 14, wherein the means for automatic performance of regeneration of the softening device further comprises a regeneration valve driven by a servomotor, wherein the control terminal is connected to the means for automatic performance of regeneration.

17. A control unit for creating a blended water flow by mixing a softened water flow from a connectable pre-existing water softener with a raw water flow, wherein the control unit comprises:

a control unit housing;

a primary inlet connected to the control unit housing configured to receive the raw water flow;

a primary outlet connected to the control unit housing configured to dispense the blended water flow;

a sensor disposed inside the control unit housing configured for determining a water hardness of the raw water flow or the blended water flow;

a secondary outlet connected to the control unit housing configured to dispense a first portion of the raw water flow to the connectable pre-existing water softener;

a secondary inlet connected to the control unit housing configured to receive a softened water flow from the connectable pre-existing water softener;

a bypass line disposed entirely inside the control unit housing and connected between the primary inlet and primary outlet, the bypass line configured to dispense a second portion of the raw water flow from the primary inlet to the primary outlet;

a blender disposed inside the control unit housing configured to adjust the softened water flow with the raw water flow to then create the blended water flow; and

an electronic control disposed inside the control unit housing configured to receive the water hardness from the sensor and control the blender to dispense the blended water flow at a predetermined water hardness desired value.