Monitoring of undesirable fluid ingress into subsea control modules

• US 8,711,002 B2
• Filed: 03/20/2013
• Issued: 04/29/2014
• Est. Priority Date: 06/17/2009
• Status: Expired due to Fees

• Current Assignee: GE Oil & Gas UK Limited (Baker Hughes Company)
• Original Assignee: Vetco Gray Controls Limited (General Electric Company)
• Inventors: Davis, Julian R., Gill, Simon David, Derrick, Adrian John
• Primary Examiner(s): Gannon, Levi
• Application Number:
  US13/847,510
• Publication Number:
  US 20130214933A1
• Time in Patent Office: 405 Days
• Field of Search: 73/40, 732/90.R, 732/91, 733/04.C, 733/04.R, 116/227, 137/81.2, 137/392, 137/551, 137/552, 137/557, 137/558, 166/66, 166/250.03, 166/250.07, 166/250.08, 166/336, 166/337, 340/603, 340/604, 340/626, 340/627, 340/850, 340/852, 340/853.2, 340/856.3, 374/4
• US Class Current: 340/852
• CPC Class Codes: E21B 33/0355 Control systems, e.g. hydraulic, pneumatic, electric, acoustic, for submerged well heads
• CPC Class Codes: E21B 47/001 for underwater installation
• CPC Class Codes: E21B 47/113 using electrical indications; using light radiations
• CPC Class Codes: G01V 3/18 specially adapted for well-logging
• CPC Class Codes: Y10T 137/2036 Underwater
• CPC Class Codes: Y10T 137/7306 Electrical characteristic sensing
• CPC Class Codes: Y10T 137/8342 Liquid level responsive indicator, recorder or alarm

Abstract

A subsea control module has a casing inside which there is at least one pair of electrodes, there being electronic means connected with the electrodes of the or each pair for monitoring at least one electrical characteristic between the electrodes as a result of a fluid to which the electrodes are exposed. This can include, for example, a change due to an ingress of seawater and/or an ingress of hydraulic fluid into the interior of the casing. The or each pair of electrodes include an array in which each electrode of the pair has finger portions interleaved with finger portions of the other electrode.

Claims

1. A subsea control module for a subsea well installation, comprising:

a casing defining a housing of the subsea control module having insulating oil disposed therein and containing one or more hydraulic components within an interior thereof, the housing configured to prevent ingress of seawater therein when the subsea control module is operably deployed;

a pair of electrodes contained within the interior of the housing, the pair of electrodes comprising an array in which each electrode of the pair has finger portions interleaved with finger portions of the other electrode of the pair; and

a subsea electronics module operably coupled to the pair of electrodes and configured to detect changes in an electrical characteristic between the pair of electrodes as a result of a change in characteristic of fluid to which the pair of electrodes are exposed, wherein

the subsea electronics module comprises seawater ingress detection circuitry and hydraulic fluid ingress detection circuitry switchably connected to the pair of electrodes.

2. A subsea control module as defined in claim 1,

wherein the seawater ingress detection circuitry is configured to detect the ingress of seawater into the interior of the housing responsive to the seawater displacing the insulating oil normally in contact with the pair of electrodes, and

wherein the hydraulic fluid ingress detection circuitry is configured to detect the ingress of hydraulic fluid into the interior of the housing responsive to hydraulic fluid displacing the insulating oil normally in contact with the pair of electrodes.

3. A subsea control module as defined in claim 1, wherein the pair of electrodes is a first pair of electrodes, the subsea control module further comprising:

at least one other pair of electrodes, which together with the first pair of electrodes, form a plurality of pairs of electrodes contained within the interior of the casing, each pair of electrodes of the at least one other pair of electrodes comprising an array in which each electrode of the respective pair has finger portions interleaved with finger portions of the other electrode of the respective pair, each array of the plurality of pairs of electrodes disposed on an interior surface of a side wall of the casing and each covering a different zone of a plurality of zones each extending longitudinally along the sidewall of the casing at a distance from a base of the casing that is different than the distance from the base of each other of the plurality of zones.

4. A subsea control module as defined in claim 3, wherein the plurality of pairs of electrodes is a first plurality of pairs of electrodes, the subsea control module further comprising:

a second plurality of pairs of electrodes contained within the interior of the casing, each pair of electrodes of the second plurality of pairs of electrodes comprising an array in which each electrode of the respective pair has finger portions interleaved with finger portions of the other electrode of the respective pair, each of said arrays disposed spaced apart from each other of said arrays on an interior surface of the base of the casing to provide early detection of ingress of relatively small quantities of seawater, ingress of hydraulic fluid, or both ingress of seawater and ingress of hydraulic, when the subsea control module is not oriented truly vertically.

5. A subsea control module as defined in claim 1, wherein the pair of electrodes is a first pair of electrodes, the subsea control module further comprising:

at least one other pair of electrodes, which together with the first pair of electrodes, form a plurality of pairs of electrodes contained within the interior of the casing, each pair of electrodes of the at least one other pair of electrodes comprising an array in which each electrode of the respective pair has finger portions interleaved with finger portions of the other electrode of the respective pair, each array of the plurality of pairs of electrodes disposed spaced apart from each other array on an interior surface of the base of the casing to provide early detection of ingress of relatively small quantities of seawater, ingress of hydraulic fluid, or both ingress of seawater and ingress of hydraulic, when the subsea control module is not oriented truly vertically.

6. A subsea control module as defined in claim 1, further comprising:

pressure sensing means for sensing the pressure of fluid within the casing and for providing an indication of an increase in pressure due to fluid leakage within the casing.

7. A subsea control module as defined in claim 1, further comprising:

release means for releasing fluid from the casing in response to an increase in fluid pressure within the casing above a threshold.

8. A subsea control module as defined in claim 7, further comprising:

a flowmeter operably coupled with said release means for providing an indication of the release of fluid through the release means.

9. A subsea control module for a subsea well installation, comprising:

a casing configured to prevent ingress of seawater within the casing when the subsea control module is operably deployed;

a plurality of pairs of electrodes contained within an interior of the casing, each pair of electrodes comprising an array in which each electrode of the respective pair has finger portions interleaved with finger portions of the other electrode of the respective pair, each array disposed on an interior surface of a side wall of the casing and each covering a different zone of a plurality of zones each extending longitudinally along the sidewall of the casing at a distance from a base of the casing that is different than the distance from the base of each other of the plurality of zones; and

seawater ingress detection circuitry and hydraulic fluid detection on circuitry switchably connected to each pair of electrodes of the plurality of pairs of electrodes.

10. A subsea control module as defined in claim 9,

wherein each of the seawater ingress detection circuitry and the hydraulic fluid ingress detection circuitry are configured to detect changes in an electrical characteristic between each pair of electrodes as a result of a change in characteristic of fluid to which at least one pair of electrodes is exposed;

wherein the seawater ingress detection circuitry is further configured to detect ingress of seawater into the interior of the casing when so occurring responsive to said change in characteristic; and

wherein the hydraulic fluid ingress detection circuitry is further configured to detect ingress of hydraulic fluid into the interior of the casing when so occurring responsive to said change in characteristic.

11. A subsea control module as defined in claim 9, wherein the plurality of pairs of electrodes is a first plurality of pairs of electrodes, the subsea control module further comprising:

a second plurality of pairs of electrodes contained within the interior of the casing, each pair of electrodes of the second plurality of pairs of electrodes comprising an array in which each electrode of the respective pair has finger portions interleaved with finger portions of the other electrode of the respective pair, each said arrays disposed spaced apart from each other of said arrays on an interior surface of the base of the casing to provide early detection of ingress of relatively small quantities of seawater, ingress of hydraulic fluid, or both ingress of seawater and ingress of hydraulic when the subsea control module is not oriented truly vertically.

12. A subsea control module for a subsea well installation, comprising:

a casing having a sidewall and a base, the casing configured to prevent ingress of seawater therein when the subsea control module operably deployed;

a plurality of pairs of electrodes contained within an interior of the casing, each pair of electrodes comprising an array in which each electrode of the respective pair has finger portions interleaved with finger portions of the other electrode of the respective pair, each array disposed spaced apart from each other array on an interior surface of the base of the casing to provide early detection of ingress of relatively small quantities of undesirable fluid when the subsea control module is not oriented truly vertically, the undesirable fluid comprising seawater, hydraulic fluid, or both seawater and hydraulic fluid; and

seawater ingress detection circuitry and hydraulic fluid ingress detection circuitry switchably connected to each pair of electrodes of the plurality of pairs of electrodes.

13. A subsea control module as defined in claim 12, further comprising:

at least one pair of electrodes disposed on an interior surface of a side wall of the casing to provide for determining a measure of quantity of ingress of the undesirable fluid into an interior of the casing when so occurring.

14. A subsea control module as defined in claim 12,

wherein each of the seawater ingress detection circuitry and the hydraulic fluid ingress detection circuitry is configured to detect changes in an electrical characteristic between each respective pair of electrodes as a result of a change in characteristic of fluid to which the respective pair of electrodes is exposed;

wherein the seawater ingress detection circuitry is further configured to detect the ingress of seawater into the interior of the casing when so occurring responsive to said change in characteristic; and

wherein the hydraulic fluid ingress detection circuitry is further configured to detect the ingress of hydraulic fluid into the interior of the casing when so occurring responsive to said change in characteristic.

15. A subsea control module for a subsea well installation, comprising:

a casing containing one or more hydraulic components within an interior thereof and configured to prevent ingress of seawater therein when the subsea control module is operably deployed;

a pair of electrodes contained within the interior of the casing;

electronic circuitry operably coupled to the pair of electrodes and configured to detect changes in an electrical characteristic between the pair of electrodes as a result of a change in characteristic of fluid to which the pair of electrodes are exposed, and responsive to the change in characteristic, to detect ingress of seawater into the interior of the casing when so occurring and to detect ingress of hydraulic fluid into the interior of the casing when so occurring;

wherein

the electronic circuitry comprises seawater ingress detection circuitry and hydraulic fluid ingress detection circuitry switchable connected to the pair of electrodes.

16. A subsea control module as defined in claim 15, further comprising:

a pressure sensor mounted on a wall of the casing and positioned and configured to detect a pressure change caused by ingress of hydraulic fluid into the interior of the case; and

wherein the electronic circuitry is operably coupled to the pressure sensor.

17. A subsea control module as defined in claim 15, further comprising:

a valve positioned and configured to release fluid from the interior of the casing in response to an increase in fluid pressure above a threshold internal pressure resulting from an ingress of hydraulic fluid; and

a flowmeter coupled with the valve positioned and configured to provide an indication of release of fluid from within the interior of the casing.

18. A method of monitoring ingress of undesirable fluid into a subsea control module for a subsea well installation, the method comprising the steps of:

providing a subsea control module having a casing configured to prevent ingress of seawater therein when operably deployed, the casing containing one or more hydraulic components within an interior thereof and a pair of electrodes for detecting ingress of undesirable fluid therein; and

detecting ingress of an undesirable fluid responsive to exposure of the pair of electrodes to the undesirable fluid, the undesirable fluid comprising one or more of the following undesirable fluids;

seawater entering within the interior of the casing as a result of a leak in the casing and hydraulic fluid entering within the interior of the casing as a result of a leak in the one or more hydraulic components,

wherein the step of detecting ingress of an undesirable fluid comprises;

connecting seawater ingress detection circuitry to the pair of electrodes, and

connecting hydraulic fluid ingress detection y to the pair of electrodes.

19. A method as defined in claim 18, further comprising the step of:

identifying whether the ingress is of seawater or hydraulic fluid.

20. A method as defined in claim 18, further comprising the steps of:

detecting a pressure change within the interior of the casing; and

identifying the ingress of an undesirable fluid as being an ingress of hydraulic fluid responsive to detecting the ingress of the undesirable fluid together with detecting the pressure change within the interior of the case.

21. A method as defined in claim 18, further comprising the steps of:

releasing fluid from the interior of the casing in response to an increase in fluid pressure above a threshold internal pressure resulting from ingress of hydraulic fluid within the interior of the casing; and

providing an indication of the release of fluid from within the interior of the casing.