Circulation pump, heating system and method of determining the flow rate of a liquid through a pipe

• US 8,714,934 B2
• Filed: 10/30/2008
• Issued: 05/06/2014
• Est. Priority Date: 11/05/2007
• Status: Active Grant

• Current Assignee: ITT Manufacturing Enterprises, Inc. (ITT, Inc.)
• Original Assignee: ITT Manufacturing Enterprises, Inc. (ITT, Inc.)
• Inventors: Laing, Oliver, Laing, Karsten
• Primary Examiner(s): Freay, Charles
• Assistant Examiner(s): STIMPERT, PHILIP EARL
• Application Number:
  US12/290,688
• Publication Number:
  US 20090121034A1
• Time in Patent Office: 2,014 Days
• Field of Search: 417/20, 417/44.11, 417/423.1, 318/254, 318/473
• US Class Current: 417/20
• CPC Class Codes: F04D 13/06 the pump being electrically driven
• CPC Class Codes: F04D 13/0633 Details of the bearings
• CPC Class Codes: F04D 15/0088 Testing machines
• CPC Class Codes: F04D 29/0467 Spherical bearings
• CPC Class Codes: G01F 1/206 Measuring pressure, force or momentum of a fluid flow which is forced to change its direction
• CPC Class Codes: G01F 11/22 for liquid or semiliquid
• CPC Class Codes: G01F 25/10 of flowmeters

Abstract

A circulation pump for a conveyed liquid is provided. The circulation pump has an electric motor, which is electronically commutated, has a rotor, a stator and a motor circuit. An impeller is connected in a rotationally fixed manner to the rotor. The electric motor has an evaluation device for determining a flow rate of conveyed liquid through the circulation pump from a rotational speed of the rotor and/or a power consumption of the electric motor. At least one signal output is provided, by which a flow rate signal and/or flow rate-dependent switching signal can be supplied by the circulation pump.

Claims

1. Circulation pump for a conveyed liquid, comprising:

an electric motor, which is electronically commutated and has a rotor, a stator and a motor circuit; and

an impeller that is connected in a rotationally fixed manner to the rotor;

the motor circuit comprising an evaluation device, by means of which a flow rate of conveyed liquid through the circulation pump is determinable from at least one of a rotational speed of the rotor and a power consumption of the electric motor, and

at least one external signal output, by which at least one of a flow rate signal and flow rate-dependent switching signal is suppliable out of the circulation pump,

wherein;

the motor circuit comprises means for providing an operating mode with at least one of control to a constant motor power and control to a constant rotational speed,

in the operating mode with the control to a constant motor power, the evaluating device is adapted to determine the flow rate with given defined motor power from the rotational speed, and

in the operating mode with the control to a constant rotational speed, the evaluating device is adapted to determine the flow rate with given rotational speed from power consumption data provided by the motor circuit.

2. Circulation pump according to claim 1, wherein the evaluation device is at least partially integrated into the motor circuit.

3. Circulation pump according to claim 1, wherein the evaluation device comprises at least one processor, which is a processor of the motor circuit.

4. Circulation pump according to claim 1, wherein the evaluation device comprises a storage device.

5. Circulation pump according to claim 4, wherein in the storage device at least one of a characteristic, a family of characteristics, and an algorithm relating to a dependence of the flow rate upon the rotational speed of the rotor given a constant motor power and/or a dependence of the flow rate upon the motor power given a constant rotational speed of the rotor are stored.

6. Circulation pump according to claim 1, wherein the constant motor power is adjustable.

7. Circulation pump according to claim 1, wherein the constant rotational speed is adjustable.

8. Circulation pump according to claim 1, wherein an operating mode is provided in which the evaluation device supplies the flow rate-dependent switching signal with an adjusted or adjustable hysteresis.

9. Circulation pump according to claim 1, wherein the motor circuit is disposed in a second chamber of a housing, which second chamber is separate from a first chamber of the housing, in which first chamber the stator and the rotor are disposed.

10. Circulation pump according to claim 9, wherein the evaluation device is disposed in the second chamber.

11. Circulation pump according to claim 1, wherein the rotor is of a spherical design facing the stator.

12. Circulation pump according to claim 1, wherein the rotor is spherically mounted.

13. Circulation pump according to claim 1, wherein there is associated with the stator an interface that faces the rotor and is of spherical design.

14. Circulation pump according to claim 1, wherein the rotor by means of one or more permanent magnets is a magnetic-field-generating rotor.

15. Circulation pump according to claim 1, wherein coils of the stator are disposed below the rotor.

16. Circulation pump according to claim 1, further comprising at least one temperature sensor associated with the stator for measuring a temperature at at least one coil of the stator.

17. Circulation pump according to claim 16, wherein the at least one temperature sensor is connected in a signal-effective manner to the evaluation device.

18. Circulation pump according to claim 17, wherein the evaluation device comprises a program unit that takes a resistance of stator coils into account when determining the flow rate.

19. Circulation pump according to claim 1, wherein the evaluation device comprises a program unit that takes a bearing friction during rotation of the rotor into account when determining the flow rate.

20. Heating system for heating a liquid in a basin, comprising:

a flow-through region for liquid that is positioned outside a liquid receiving space of the basin;

a heater that is disposed at the flow-through region;

a control device for the heater; and

a circulation pump for conveying the liquid through the flow-through region, wherein at least one signal output of the circulation pump is connected in a signal-effective manner to the control device;

said circulation pump comprising;

an electric motor, which is electronically commutated and has a rotor, a stator and a motor circuit; and

an impeller that is connected in a rotationally fixed manner to the rotor;

the motor circuit comprising an evaluation device, by means of which a flow rate of conveyed liquid through the circulation pump is determinable from at least one of a rotational speed of the rotor and a power consumption of the electric motor, and

at least one external signal output, by which at least one of a flow rate signal and flow rate-dependent switching signal is suppliable out of the circulation pump,

wherein;

the motor circuit comprises means for providing an operating mode with at least one of control to a constant motor power and control to a constant rotational speed,

in the operating mode with the control to a constant motor power, the evaluating device is adapted to determine the flow rate with given defined motor power from the rotational speed, and

in the operating mode with the control to a constant rotational speed, the evaluating device is adapted to determine the flow rate with given rotational speed from power consumption data provided by the motor circuit.

21. Method of determining the flow rate of a liquid through a pipe, comprising:

conveying the liquid by means of a circulation pump, which has an electronically commutated electric motor;

determining the flow rate by means of an evaluation device, which is integrated into the circulation pump, from at least one of the rotational speed of a rotor of the electric motor and a power consumption of the electric motor; and

supplying, via an external signal output, at least one of a flow rate signal and flow rate-dependent switching signal out of the circulation pump,

wherein;

a motor circuit of the electric motor comprises means for providing an operating mode with at least one of control to a constant motor power and control to a constant rotational speed,

in the operating mode with the control to a constant motor power, the evaluating device is adapted to determine the flow rate with given defined motor power from the rotational speed, and

in the operating mode with the control to a constant rotational speed, the evaluating device is adapted to determine the flow rate with given rotational speed from power consumption data provided by a motor circuit of the electric motor.

22. Method according to claim 21, wherein the evaluation device determines the flow rate from at least one of a stored characteristic, a stored family of characteristics, and an algorithm.

23. Method according to claim 21, wherein the circulation pump during operation is controlled to a constant motor power or to a constant rotational speed.

24. Method according to claim 21, wherein at least one of the flow rate signal and switching signal is supplied to a control device of a heater, which is disposed on the pipe.

25. Method according to claim 21, wherein the circulation pump supplies the flow rate-dependent switching signal with a predetermined hysteresis.