Inductor with laminated yoke

• US 8,717,136 B2
• Filed: 01/10/2012
• Issued: 05/06/2014
• Est. Priority Date: 01/10/2012
• Status: Active Grant

• Current Assignee: Globalfoundries US Incorporated (GlobalFoundries, Inc.)
• Original Assignee: International Business Machines Corporation
• Inventors: Fontana, Robert E. Jr., Gallagher, William J., Herget, Philipp, O'Sullivan, Eugene J., Romankiw, Lubomyr T., Wang, Naigang, Webb, Bucknell C.
• Primary Examiner(s): Enad, Elvin G
• Assistant Examiner(s): Hinson, Ronald
• Application Number:
  US13/347,571
• Publication Number:
  US 20130176095A1
• Time in Patent Office: 847 Days
• Field of Search: 336/200, 336/223, 336/232
• US Class Current: 336/199
• CPC Class Codes: H01F 2017/0066 with a magnetic layer
• CPC Class Codes: H01F 2027/348 Preventing eddy currents
• CPC Class Codes: H01F 27/2804 Printed windings
• CPC Class Codes: H01F 41/042 by thin film techniques
• CPC Class Codes: H01F 41/046 structurally combined with ferromagnetic material
• CPC Class Codes: Y10T 29/4902 Electromagnet, transformer or inductor

Abstract

A thin film inductor having yokes, one or more of which is laminated, and one or more conductors passing between the yokes. The laminated yoke or yokes help reduce eddy currents and/or hysteresis losses.

Claims

1. A thin film inductor, comprising:

a bottom yoke;

a top yoke above the bottom yoke;

one or more conductors passing between the yokes and separated therefrom by an insulating material;

wherein at least one of the yokes has a laminate structure comprising a first ferromagnetic layer, a nonmagnetic layer above the first ferromagnetic layer, and a second ferromagnetic layer above the first ferromagnetic layer, wherein a width of the first ferromagnetic layer is different than a width of the second ferromagnetic layer in a direction parallel to a plane of deposition of the first ferromagnetic layer;

wherein the first ferromagnetic layer has a greater width than the second ferromagnetic layer, wherein the second ferromagnetic layer is positioned above the first ferromagnetic layer.

2. The thin film inductor as recited in claim 1, wherein both of the yokes have the laminate structure.

3. The thin film inductor as recited in claim 1, wherein edges of the second ferromagnetic layer between which the width is measured are each indented by about 0.5 to about 20 microns from edges of the first ferromagnetic layer aligned generally parallel thereto.

4. The thin film inductor as recited in claim 1, wherein edges of the second ferromagnetic layer between which the width is measured have physical characteristics of being mask-defined.

5. The thin film inductor as recited in claim 1, wherein edges of the second ferromagnetic layer between which the width thereof is measured and edges of the first ferromagnetic layer aligned generally parallel to the edges of the second ferromagnetic layer are physically characterized as being independently defined.

6. The thin film inductor as recited in claim 1, wherein the nonmagnetic layer is electrically insulating.

7. The thin film inductor as recited in claim 1, wherein the first and second ferromagnetic layer are plated layers.

8. The thin film inductor as recited in claim 1, where the laminate structure of the at least one of the yokes further comprises a second nonmagnetic layer above the second ferromagnetic layer, and a third ferromagnetic layer above the second nonmagnetic layer.

9. A system, comprising:

an electronic device; and

a power supply or power converter incorporating a thin film inductor as recited in claim 1.

10. The system as recited in claim 9, wherein the thin film inductor and the electronic device are physically constructed in, on and/or above a common substrate.

11. The system as recited in claim 9, wherein both of the yokes have the laminate structure.

12. The system as recited in claim 9, wherein the first ferromagnetic layer has a greater width than the second ferromagnetic layer, wherein the second ferromagnetic layer is positioned above the first ferromagnetic layer.

13. The system as recited in claim 9, wherein edges of the second ferromagnetic layer between which the width is measured have physical characteristics of being mask-defined.

14. The system as recited in claim 9, wherein edges of the second ferromagnetic layer between which the width thereof is measured and edges of the first ferromagnetic layer aligned generally parallel to the edges of the second ferromagnetic layer are physically characterized as being independently defined.

15. The system as recited in claim 9, wherein the first and second ferromagnetic layer are plated layers.